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BLEWA – Fertigung

Service provider for powder coating, passivation, blasting, trowel grinding, CNC turning, and moped/motorcycle mirrors from Schleiz.

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BLEWA Metallverarbeitung GmbH

07907 Schleiz (Greizer Straße 15) · 07907 Schleiz (Julius-Alberti-Str. 6)New on Amplifa

1994Founded (Family business Schleiz)
2003Commercial register entry HRB 209740, Jena Local Court
11Employees (2022)
5,00 × 1,30 × 1,80 mMaximum dimensions powder coating
Ø 1–52 mm (CNC bar lathe)Turning processing range

About BLEWA Metallverarbeitung GmbH

BLEWA Metallverarbeitung GmbH is a family business operating since 1994 at the Schleiz (Thuringia) location and is a service provider for industrial surface coating and metal processing. The portfolio of services includes powder coating on manual and automatic systems in all colors of the RAL color system, Cr-VI-free passivation of aluminum and zinc die-cast parts (Sur Tec 650/609), blasting on an automatic continuous blasting system, as well as trowel grinding of aluminum, zinc, steel, brass, and copper parts. Additionally, the company performs single- and double-sided turning on CNC bar lathes in the diameter range of 1 to 52 mm, including finishing turning and chuck turning up to 100 mm. Another core business is the complete manufacturing of original 'Eastern' moped and motorcycle rearview mirrors for Simson models, as well as replacement glass. The processed materials are primarily aluminum, zinc, zinc die-cast, steel, brass, and copper. The services are aimed at corporate and private customers from the metal processing, surface technology, and supply industries, as well as the two-wheel spare parts sector.

Site
Schleiz
Processes
Powder coating, Passivation (Cr-VI-free, Sur Tec 650 / Sur Tec 609), Trowel grinding, Blasting (automatic continuous blasting system, 0.8 mm aluminum wire grit), CNC Turning (Single- and two-sided turning on CNC bar lathes), Finishing turning (2nd side processing on finishing lathes), Mirror manufacturing (Moped and motorcycle rearview mirrors), Passivation (Cr-VI-free, Sur Tec 650/609)
Materials
Aluminum, Zinc, Zinc die-cast, Steel, Brass, Copper, Powder Coating, Passivation (Sur Tec 650/609)
Certificates
Certificate (Norm type not provided, valid from 26.05.2023)
Founded
1994
Employees
11 (2022)
Industries
Metal processing, Surface technology, Supply industry, Vehicle/two-wheel spare parts
  1. 01

    CNC Turning (Single- and two-sided turning)

  2. 02

    Blasting (automatic continuous blasting system)

  3. 03

    Trowel grinding

  4. 04

    Passivation (Cr-VI-free)

  5. 05

    Powder coating

  6. 06

    Mirror manufacturing/assembly

Materials and Processes

PULVER

Powder Coating

Manual and automatic systems, all RAL color system colors, effects smooth glossy, structured, matte, and fine structure.

PASSIV

Passivation (Sur Tec 650/609)

Cr-VI-free passivation of aluminum and zinc die-cast parts on a fully automatic jig system (length 2.00 m, height 1.00 m).

STR

Blasting

Automatic continuous blasting system with 0.8 mm aluminum wire grit, particularly suitable for aluminum and zinc die-cast.

TROWAL

Trowel Grinding

Glide grinding of aluminum, zinc, steel, brass, and copper parts up to 100 kg batch size and 500 g part weight.

CNC-DREH

CNC Turning

Single- and double-sided turning on CNC bar lathes in the diameter range 1–52 mm, chuck turning up to 100 mm.

Locations

Standort Schleiz, Greizer Straße 15

Schleiz, Greizer Straße 15

DE

Production and Administration

Materials
Aluminum, Zinc, Zinc Die-cast, Steel, Brass, Copper
  • Powder coating system (Manual and automatic systems)
  • Hot air centrifuge
  • Automatic continuous blasting system
  • CNC bar lathe
  • Chuck lathe (CNC)
  • Finishing lathe
  • Fully automatic jig system (Passivation)

Components

Original 'Eastern' Rearview Mirror for Simson S50, S51, S70, KR51, ETZ, Schwalbe SR50/SR80
Original 'Eastern' Rearview Mirror for Simson S50, S51, S70, KR51, ETZ, Schwalbe SR50/SR80Mirror manufacturing · Two-wheel spare parts
Powder coated component
Powder coated componentPowder coating · Surface technology

Inside the production

Powder coating system
Powder coating system
Powder coating
Powder coating
Trowel grinding
Trowel grinding
Trowel grinding
Trowel grinding
Blasting
Blasting
Blasting
Blasting
CNC Turning
CNC Turning
CNC Turning
CNC Turning
Passivation
Passivation
Passivation
Passivation
Mirror manufacturing
Mirror manufacturing

Industries

Metal processingSurface technologySupply industryVehicle/two-wheel spare parts

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Powder coatingSurface–5,00 m × 1,30 m × 1,80 m––Metal (all RAL color system colors)
Passivation (Cr-VI-free, Sur Tec 650 / Sur Tec 609)Surface–2,00 m × 1,00 m––Aluminum, Zinc die-cast
Trowel grindingSurface––500 gBatch size 100 kgAluminum, Zinc, Steel, Brass, Copper
Blasting (automatic continuous blasting system, 0.8 mm aluminum wire grit)Surface–24 cm × 24 cm × 7 cm––Aluminum, Zinc die-cast
CNC Turning (Single- and two-sided turning on CNC bar lathes)Machining–––––
Finishing turning (2nd side processing on finishing lathes)Machining–––––
Mirror manufacturing (Moped and motorcycle rearview mirrors)Assembly–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Powder coating system (Manual and automatic systems)––Length up to 5.00 m, width up to 1.30 m, height up to 1.80 m–Schleiz
Hot air centrifuge (Drying)––––Schleiz
Automatic continuous blasting system––Length 24 cm, width 24 cm, depth 7 cm–Schleiz
CNC bar lathe––Diameter range 1 mm – 52 mm–Schleiz
Chuck lathe (CNC)––up to 100 mm diameter–Schleiz
Finishing lathe––––Schleiz
Fully automatic jig system (Passivation)––Length 2.00 m, height 1.00 m–Schleiz

Additional services

Powder coatingPassivation (Cr-VI-free, Sur Tec 650/609)Trowel grindingBlastingCNC turningMirror manufacturing (Moped/motorcycle rearview mirrors, replacement glass)Metal processing for corporate and private customers

Reference customers

Simson (Mirrors for Simson models S50, S51, S70, KR51, ETZ, Schwalbe SR50/SR80)

Quality

A certificate linked on the website (valid from 26.05.2023) indicates certified quality assurance; the specific norm type is not discernible there. Details on testing equipment are not provided.

EvidenceSchleiz, Greizer Straße 15
Certificate (Norm type not provided, valid from 26.05.2023)

History

  1. 1994

    Company founded as a family business at the Schleiz location

  2. 2003

    Entry in the Jena Commercial Register (HRB 209740) on 13.05.2003

  3. 2006

    Klaus-Dieter Machill becomes Managing Director

  4. 2008

    Entry of another Managing Director (exit 2017)

  5. 2021

    Sabine Machill becomes Managing Director

  6. 2022

    11 employees, balance sheet total approx. €430k, annual result €32,458

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