Extraction technology and extraction systems for dust, smoke, oil mist, paint mist and gaseous pollutants
Blotenberg GmbH
KerpenNew on Amplifa
About Blotenberg
Blotenberg GmbH, based in Kerpen, specializes in extraction technology and extraction systems for industrial workplaces. The company offers solutions for dust and smoke (FILTERBLOC-series dust extractors up to 30,000 m³/h), odors, solvents and VOCs (CARBO-series activated carbon adsorption units), oil, chips and oil mist (MICROIL oil mist filters, SIMPLEX and LIQUAMAT oil and chip vacuums) as well as paint mist (PAINTBOX extraction walls). The portfolio also includes extraction arms of the EK series, UAT extraction tables, extraction walls, pre-separators such as cyclone separators and spark traps. In addition to product sales, the company offers manufacturer-neutral consulting, planning with modern tools such as 3D laser scanning, 3D CAD (Inventor) and flow simulation, installation, commissioning, training, documentation, spare parts supply, maintenance and legally mandated inspections. Customers come from metalworking, plastics and composite materials processing, chemicals, pharmaceuticals, food production, ceramics and stone industry, woodworking, as well as trades and painting operations. In Kerpen, a showroom and a technical center are available for equipment demonstrations and tests with test emissions.
- Site
- Kerpen
- Processes
- Extraction systems for dust & smoke, Extraction systems for odors, solvents & VOCs, Extraction technology for oil, chips & oil mist, Extraction technology for paint mist (painting processes), Consulting & planning of extraction systems (advisory, project engineering, 3D laser scanning, 3D, FILTERBLOC EASY dust extractor (dust & smoke, welding fume W3, dust class M), FILTERBLOC MINI dust extractor (dust class M per EN 60335-2-69), FILTERBLOC MOBIL dust extractor (automatic filter cleaning, dust class M, optional HEPA H14 /
- Materials
- FILTERBLOC dust extractors, Activated carbon adsorption technology, PAINTBOX filter walls, HEPA H14 / ATEX options
- Certificates
- Dust class M (EN 60335-2-69), Welding fume class W3 (DGUV-tested), HEPA H14 (optional), ATEX versions (optional)
- Industries
- Metalworking, Plastics and composite materials processing, Chemical industry, Pharmaceutical industry, Food production, Ceramics, stone and earthenware industry
- 01
Consulting (by phone and on site)
- 02
Project engineering and planning (3D laser scanning, 3D CAD Inventor, flow
- 03
Equipment and system configuration
- 04
Installation and commissioning
- 05
Instruction and training
- 06
Documentation
- 07
Maintenance, inspections and spare parts supply
Product Areas & Filter Technology
FILTERBLOC dust extractors
Mobile and stationary dust extractors with cartridge filters for dust and smoke, dust class M per EN 60335-2-69, optionally HEPA H14 or activated carbon.
Activated carbon adsorption technology
Broad-band adsorption filters made of activated carbon and chemical adsorbent for eliminating VOCs, solvent vapors and odors.
PAINTBOX filter walls
Two-stage filtration consisting of a paper prefilter and a fiberglass fine filter for dry separation of paint mist.
HEPA H14 / ATEX options
Optional HEPA H14 filters, activated carbon filters and ATEX versions for Ex zones and flammable gases.
Locations
Kerpen
DEHeadquarters, showroom and technical center
- Showroom with equipment and systems
- Technical center for tests with test emissions
Products & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Extraction systems for dust & smokeSurface | – | – | – | – | Dust, Smoke, Dirt particles, Welding fume |
| Extraction systems for odors, solvents & VOCsSurface | – | – | – | – | VOCs, Solvents, Gases, Odors, Paint and adhesive vapors, Alcohols, Aldehydes, Ammonia |
| Extraction technology for oil, chips & oil mistSurface | – | – | – | – | Oil, Chips, Oil mist, Emulsion mist, Liquids |
| Extraction technology for paint mist (painting processes)Surface | – | – | – | – | Paint mist, Solvents, Odors |
| Consulting & planning of extraction systems (advisory, project engineering, 3D laser scanning, 3DEngineering | – | – | – | – | – |
| FILTERBLOC EASY dust extractor (dust & smoke, welding fume W3, dust class M)Surface | – | – | – | – | Metal, Plastics, Chemicals, Pharmaceuticals, Food, Ceramics, Welding fume |
| FILTERBLOC MINI dust extractor (dust class M per EN 60335-2-69)Surface | – | – | – | – | Metal (except aluminum and magnesium dust), Glass, Ceramics, Plastics, Paper, Textiles, Leather, Plexiglass, Organic materials, Grain, Spices |
| FILTERBLOC MOBIL dust extractor (automatic filter cleaning, dust class M, optional HEPA H14 /Surface | – | – | – | – | Metal, Glass, Ceramics, Plastics, Paper, Textiles, Organic materials |
| FILTERBLOC M dust extractor (stationary compact dust extractors with cartridge filters, dust classSurface | – | – | – | – | Metal, Plastics, Composite materials (GRP, compounds), Chemicals, Pharmaceuticals, Food, Ceramics, Stone, Earthenware |
| FILTERBLOC L dust extractor (high-performance dust extractor with cartridge filters)Surface | – | – | – | – | Metal, Plastics, Composite materials, Chemicals, Pharmaceuticals, Food, Ceramics, Stone, Earthenware |
| FILTERBLOC XL dust extractor (stationary dust extraction systems with cartridge filters)Surface | – | – | – | – | Metal, Plastics, Composite materials, Chemicals, Pharmaceuticals, Food, Ceramics, Stone, Earthenware |
| FILTERBLOC CARBO extraction units (adsorption technology activated carbon / chemical adsorbent,Surface | – | – | – | – | Activated carbon, Chemical adsorbent, VOCs, Solvent vapors, Ammonia, Aldehydes, Cyanides, Hydrogen sulfide, Hydrogen chloride, Nitrogen oxides |
| UAT COMFORT extraction tables (self-contained extraction tables with extraction and filter system)Surface | – | – | – | – | Dust, Smoke, Metalworking (welding, cutting, flame cutting), Grinding, milling, polishing, deburring |
| EK-series extraction arms (capture of dust & smoke, gases & odors, oil mist, optional dust-Ex zoneSurface | – | Boom length up to 8 m | – | – | Dust, Smoke, Gases, Odors, Oil mist |
| Cyclone pre-separator type ZVA (pre-separation of coarse, sharp-edged, abrasive particles)Surface | – | – | – | – | Coarse particles, Wood, metal and plastic chips, Flaky/fibrous material |
| PAINTBOX CARBO extraction walls (dry separation of paint mist)Surface | – | – | – | – | Paint mist, Solvent vapors |
20 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| FILTERBLOC EASY dust extractor | Blotenberg EASY-1400 / EASY-3000 | – | Air volume flow 1,400–3,000 m³/h, motor power 1.5–3.0 kW, filter area 10–20 m² | – | – |
| FILTERBLOC MINI dust extractor | Blotenberg MINI-500 / MINI-1000 | – | Air volume flow 500–1,000 m³/h, motor power 0.37–0.75 kW, filter area 3–5 m² | – | – |
| FILTERBLOC MOBIL dust extractor | Blotenberg MOBIL-1500 / MOBIL-3000 | – | Air volume flow 1,500–3,000 m³/h, motor power 1.5–3.0 kW, filter area 20 m² | – | – |
| FILTERBLOC M dust extractor | Blotenberg M series (M-1500/M-2200/M-3000) | – | Air volume flow 1,000–3,000 m³/h (up to 4,000 m³/h max.), motor power 1.5–3.0 kW, filter area | – | – |
| FILTERBLOC L dust extractor | Blotenberg L series (L-4000 to L-7500) | – | Air volume flow 4,000–7,500 m³/h (up to 10,000 m³/h max.), motor power 5.5–11 kW, filter area | – | – |
| FILTERBLOC XL dust extractor | Blotenberg XL series (XL-8000 to XL-28000) | – | Air volume flow up to 30,000 m³/h, motor power 7.5–37 kW, filter area 84–280 m² | – | – |
| FILTERBLOC CARBO extraction units | Blotenberg CARBO-1500 / CARBO-2500 / CARBO-2600 | – | Air volume flow max. 1,500–2,600 m³/h, motor power 1.5–3.0 kW | – | – |
| UAT COMFORT extraction tables | Blotenberg COMFORT-1500 / 2000 / 2500 | – | Working surface 150–250 cm, air volume flow 3,600–6,000 m³/h, motor power 3.0–5.5 kW | – | – |
| UAT CONNECT extraction tables | Blotenberg | – | Connection to central extraction and filter system | – | – |
| EK-series extraction arms | Blotenberg EK-2.2 / EK-2.3 / EK-2.4 | – | Lengths 2–4 m (boom up to 8 m), max. air volume flow 1,500 m³/h, suction connection 160 mm | – | – |
| TURBOWAND extraction walls | Blotenberg | – | 5 standard widths from 500 to 2000 mm | – | – |
| ABSAUGPANEL / ABSAUGPANEL XL extraction walls | Blotenberg | – | – | – | – |
| GRINDBOX MOBIL extraction walls | Blotenberg | – | – | – | – |
| PAINTBOX CARBO extraction walls | Blotenberg CARBO-200 to CARBO-600 | – | Working width 200–600 cm, air volume flow 8,000–25,000 m³/h, motor power 1.5–2×3.0 kW | – | – |
| PAINTBOX COMPACT / PAINTBOX MOBIL / PAINTBOX MOBILPLUS extraction walls | Blotenberg | – | – | – | – |
| Cyclone pre-separator type ZVA | Blotenberg | – | – | – | – |
| Spark trap pre-separator type FVA | Blotenberg | – | – | – | – |
| MICROIL oil mist filter | Blotenberg | – | 500 to 2,600 m³/h air capacity | – | – |
| SIMPLEX 100 oil and chip vacuum | Blotenberg SIMPLEX 100 | – | 100 liter capacity, chip basket and drain pump | – | – |
| LIQUAMAT WS/DS/HV/DL oil and chip vacuum | Blotenberg LIQUAMAT WS, DS, HV, DL | – | Mobile extraction trolleys; DL available in ATEX version | – | – |
Additional services
Quality & Standards
The equipment complies with recognized standards such as dust class M per EN 60335-2-69, welding fume class W3 (DGUV-tested) and ATEX versions for Ex zones; HEPA H14 filters are optionally available on the extraction side.
| Evidence | Kerpen |
|---|---|
| Dust class M (EN 60335-2-69) | |
| Welding fume class W3 (DGUV-tested) | |
| HEPA H14 (optional) | |
| ATEX versions (optional) |
History
Over 40 years of experience in extraction technology (founding year not specified)