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Blue Phoenix – Fertigung

Blue Phoenix processes incinerator bottom ash, construction and demolition waste, and tar-containing asphalt to recover metals and certified secondary construction materials.

Blue Phoenix Logo

Blue Phoenix Deutschland GmbH

Krefeld · Schwandorf · Würzburg · Hagen · Rotterdam · Assendelft · Maastricht · Bourne · Knottingley · Sheffield · Widnes · Billingham · Middlesbrough · Ipswich · Tilbury · Sittingbourne · BristolNew on Amplifa

über 250Employees in Denmark
25+Locations in NL, DE, UK, DK, USA, Australia
ca. 140.000 t/JahrInput Metal Recovery (3 Plants)
>375.000 t/JahrProcessed slag in Denmark
18Receiving and processing plants in Denmark

About Blue Phoenix

Blue Phoenix Deutschland GmbH is the German regional company of the Blue Phoenix Group, an internationally active raw material and recycling company based in Rotterdam. The company processes complex waste streams such as incinerator bottom ash (IBA), construction and demolition waste, surplus soil, tar-containing asphalt, roofing felt, and filter dust. Certified substitute construction materials (including HMVA-2 slag 0/32 mm as frost protection layer) as well as ferrous and non-ferrous metals like aluminum, copper, brass, zinc, and stainless steel are recovered from the incinerator ash through processing, washing, and metal sorting. Approximately 140,000 t of input are processed annually in three metal recovery plants. In Denmark, the group operates 18 receiving and processing plants with more than 375,000 t of slag processed per year, treating about a third of the Danish construction and demolition waste. In Germany, operating sites are located in Krefeld (Regional Head Office), Schwandorf, Würzburg, and Hagen. Buyers of the secondary construction materials include road construction, earthworks, concrete and asphalt industry, and plaster processing.

Site
Krefeld
Processes
Incinerator bottom ash processing (IBA-Aufbereitung), Construction & demolition waste recycling, Surplus soil management, Tar-containing asphalt treatment (thermal cleaning), Metal recovery (ferrous & non-ferrous from IBA), Roofing felt recycling, IBA washing solution (Dynamic IBA Washing), Industrial & mineral waste treatment
Materials
Incinerator bottom ash (HMVA-2 / IBAA), Urbase® (washed IBA aggregate 0-20 mm), ECO Granulates (2/8 mm, 8/16 mm), ECO Sand (0/4 mm), ECO Filler (0/500 µm), Concrete Granulate (0/16, 0/31.5, 20/40 mm), Mixed Granulate (0/16, 0/31.5, 20/40 mm), Gypsum (from wet gas washing)
Certificates
Product certification Urbase® (BRL 2307-1, BRL 2307-2, BRL 2507; NV-Bouwstof;, Product certification ECO Filler (BRL 1804), Product certification HMVA-2 0/32 (TL G SoB-StB, ErsatzbaustoffV, RAP, Product certification Concrete aggregate 2-12 mm (DIN EN 12620) and Asphalt, HMVA-2 0/32 (TL G SoB-StB, ErsatzbaustoffV, RAP Stra-External Monitoring), Urbase® (BRL 2307-1/2307-2/2507, NV-Bouwstof, EN 13242/13043/12620), ECO Filler (BRL 1804), Concrete/Asphalt Aggregate DIN EN 12620 / DIN EN 13043
Employees
over 250 (Denmark;
Industries
Waste Management / Energy-from-Waste, Construction and Infrastructure (Road construction, Earthworks), Concrete and Asphalt Industry, Metal Industry/Smelting, Gypsum Processing, Municipalities
  1. 01

    Acceptance and weighing of waste streams

  2. 02

    Processing of IBA / C&D waste / Asphalt

  3. 03

    Metal sorting and recovery

  4. 04

    IBA washing or thermal treatment

  5. 05

    Production of certified secondary construction materials and granules

  6. 06

    Quality assurance and DOP documentation

  7. 07

    Sales to construction, infrastructure, and industrial sectors

Products and Secondary Materials

Recycling filler in road construction
Recycling filler in road constructionHMVA-2 / Granulate · Road construction
Recycled aggregates for concrete
Recycled aggregates for concreteConcrete/Mixed granulate · Concrete industry
Recovered stainless steel alloys
Recovered stainless steel alloysMetal Recovery · Metal industry
Recycling aggregates in cycle path construction
Recycling aggregates in cycle path constructionGranulate · Infrastructure

Inside the production

Blue Phoenix Plant
Blue Phoenix Plant
Circular Economy – Closing the Loop
Circular Economy – Closing the Loop
Soil washing in Denmark
Soil washing in Denmark
Mobile IBA processing
Mobile IBA processing
Flue gas cleaning plant with gypsum recovery
Flue gas cleaning plant with gypsum recovery
Thermal treatment of tar-containing asphalt
Thermal treatment of tar-containing asphalt
IBA processing at Meldgaard site
IBA processing at Meldgaard site

Industries

Waste Management / Energy-from-WasteConstruction and Infrastructure (Road construction, Earthworks)Concrete and Asphalt IndustryMetal Industry/SmeltingGypsum ProcessingMunicipalitiesMunicipalities/Municipalities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Incinerator bottom ash processing (IBA-Aufbereitung)Recycling––––Incinerator bottom ash (HMVA/IBA)
Construction & demolition waste recyclingRecycling––––Concrete, Asphalt, Brick, Tile
Surplus soil managementRecycling––––Surplus soil, Contaminated soil
Tar-containing asphalt treatment (thermal cleaning)Recycling––––Tar-containing asphalt, Roofing felt
Metal recovery (ferrous & non-ferrous from IBA)Recycling––––Iron, Aluminum, Copper, Brass, Zinc, Stainless steel, Heavy metals (Heavies)
Roofing felt recyclingRecycling––––Roofing felt
IBA washing solution (Dynamic IBA Washing)Recycling––––IBA
Industrial & mineral waste treatmentRecycling––––Industrial & mineral waste
Filter dust disposalRecycling––––Filter dust
Energy-from-Waste / Waste incineration with electricity and heat generationEnergy––––Municipal waste
Production of IBA aggregates (HMVA-2 frost protection layer 0/32 mm)Secondary Construction Materials––––HMVA-2 slag 0/32
Production of recycling aggregate/concrete and mixing plant granules (0/16, 0/31.5, 20/40 mm)Secondary Construction Materials––––Concrete rubble, Mixed demolition

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electric crusher––––Copenhagen (Selinevej), Denmark
Air Table / Sink-Float / Jig / Sensor sorting systems (Metal recovery)––––Maastricht NL, Dudley UK, Krefeld DE
Mobile IBA processing plant––––UK / North America
Wet gas scrubber (Flue gas scrubber) with gypsum recovery––––Netherlands

Additional services

IBA processing (Incinerator Bottom Ash)IBA washing solutionConstruction and demolition waste recyclingSurplus soil/ground managementTreatment of tar-containing asphalt (thermal cleaning)Metal recovery (ferrous and non-ferrous metals)Roofing felt recyclingFilter dust disposalIndustrial & mineral waste treatmentMobile IBA processing (UK/North America)Energy-from-Waste energy solutions (electricity & district heating)Customer portal with circularity documentation (Denmark)Logistics/Disposition

Reference customers

Rijkswaterstaat (NL, Urbase® approval; Projects A9 and A1 Highways)

Quality and Certification

The substitute construction materials are secured according to TL G SoB-StB and ErsatzbaustoffV with plant control, suitability testing, and external monitoring by a RAP Stra accredited body. Urbase® is regularly tested according to CROW RAW and EN 13242/13043/12620 and is approved by Rijkswaterstaat.

EvidenceKrefeldNetherlands (Urbase®)
HMVA-2 0/32 (TL G SoB-StB, ErsatzbaustoffV, RAP Stra-External Monitoring)
Urbase® (BRL 2307-1/2307-2/2507, NV-Bouwstof, EN 13242/13043/12620)
ECO Filler (BRL 1804)
Concrete/Asphalt Aggregate DIN EN 12620 / DIN EN 13043

History

  1. Ende der

    The Netherlands prohibits the landfilling of concrete and brick demolition – the beginning of mineral construction material recycling, which Blue Phoenix operates on an industrial scale today.

  2. QR Metals became active as a pioneer in metal recycling from combustion slag (now Blue Phoenix Metals).

  3. Blue Phoenix in Denmark previously operated under the name RGS Nordic.

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