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Schmersal Böhnke+Partner – Fertigung

Develops and manufactures elevator control systems, switching devices and remote diagnostics systems for the elevator industry.

Schmersal Böhnke+Partner Logo

BÖHNKE + PARTNER GmbH Steuerungssysteme

Bergisch Gladbach (Heinz-Fröling-Str. 12, Obereschbach Industrial Park)New on Amplifa

ca. 100Employees
1991Since 1991, every control system has been monitoring-capable
2012Acquisition by the Schmersal Group
HRB 46292, AG Bergisch GladbachCommercial Register
around 60 countriesPresence via Schmersal network

System solutions for the elevator industry

Schmersal Böhnke+Partner develops, designs and manufactures components, control systems and remote diagnostics systems for the global elevator industry in Bergisch Gladbach. The product portfolio includes elevator control systems such as bp408, bp408Touch and bp308, the modular modernization system SMARTline, the destination call system bpTARGET as well as switching devices such as door locks, door contacts, magnetic switches, position switches and safety relay modules. The control systems are mounted and wired on round plates, and each unit is fully tested with simulation software before being installed in the control cabinet. Software and firmware development is carried out in-house, including the remote diagnostics software WinMOS®300, the cloud solution Lift2CLOUD® and the digitalization solution EYELEVATE. Since 2012, the company has been part of the Schmersal Group and is represented through its sales network in around 60 countries; local production support is offered there via Schmersal manufacturing sites in India, China and Brazil. Customers include manufacturers of elevators and escalators as well as operators of construction hoists, platform lifts and elevators in wind turbines.

Site
Bergisch Gladbach
Processes
Elevator control system assembly (control systems such as bp408, bp408Touch, bp308, SMARTline), Assembly of control systems on round plates incl. wiring, Inspection and testing of every control system with simulation software, Final inspection and testing of safety components for elevators (safety circuits with, Manufacture of electrical/electronic switching devices (door locks, door contacts,, Software and firmware development (WinMOS®300, CANwizard®, Lift2CLOUD®, EYELEVATE integration), Design of special projects and individual control system adaptation (modification service), Cable manufacturing / elevator shaft cabling (plug-and-play solutions, individually adapted
Materials
Software and Firmware Development, Control system assembly on round plates, Simulation testing and final inspection, CANopen Lift Standard, Elevator shaft cabling
Certificates
ISO 9001:2015, ISO 50001:2018, Elevator Directive 2014/33/EU Annex VI (Module E)
Employees
ca. 100
Industries
Elevator industry, Escalator manufacturers, Construction hoists, Platform lifts, Elevators in wind turbines, Service Robots (API)
  1. 01

    Engineering and software development

  2. 02

    Individual control system design per project

  3. 03

    Assembly of the systems on round plates

  4. 04

    Wiring and inspection of individual parts

  5. 05

    Full test of every control system with simulation software

  6. 06

    Installation in the control cabinet

  7. 07

    Manual testing of custom-built units

  8. 08

    Remote diagnostics, remote maintenance and after-sales service

Processes and Technologies

Eng

Software and Firmware Development

In-house development of control software, WinMOS®300, CANwizard®, Lift2CLOUD® and EYELEVATE integration.

Mont

Control system assembly on round plates

Elevator control systems are mounted and wired on round plates and individually tested with simulation software.

Prüf

Simulation testing and final inspection

Every control system is fully tested; safety components undergo final inspection in accordance with Module E of the Elevator Directive 2014/33/EU.

CANopen

CANopen Lift Standard

Co-founded and continuously developed bus system standard for networking decentralized control components in the elevator.

Kabelfert

Elevator shaft cabling

Plug-and-play solutions with individually adapted cable lengths as well as customer-specific assembly of inspection boxes.

Locations

Standort Bergisch Gladbach

Bergisch Gladbach

DE

Development, production and sales

Lot size
Single-unit production per project up to series control systems
Materials
Electronic and electrotechnical assemblies, switching devices, cabling
  • Control system assembly on round plates
  • Simulation software for full testing of every control system
  • Testing of safety components in accordance with Module E (Elevator Directive)

Products and Components

Elevator control module bp408
Elevator control module bp408Control system assembly · Elevator industry
bp408Touch control system with 5" touchscreen
bp408Touch control system with 5" touchscreenControl system assembly · Elevator industry
Decentralized control system bp308
Decentralized control system bp308Control system assembly · Elevator industry
SMARTline modernization system
SMARTline modernization systemControl system assembly · Elevator modernization
Door locks
Door locksSwitching devices · Elevator industry
EYELEVATE digitalization solution
EYELEVATE digitalization solutionIoT / Cloud · Elevator monitoring
Destination call system bpTARGET
Destination call system bpTARGETDestination call control · Building traffic

Inside the production

Components for elevator systems
Components for elevator systems
Switching devices for escalator monitoring
Switching devices for escalator monitoring
Lift2CLOUD® cloud solution
Lift2CLOUD® cloud solution
Lift-Link – manufacturer-independent cloud platform
Lift-Link – manufacturer-independent cloud platform
b-system solutions product catalog
b-system solutions product catalog
Management: Philip Schmersal and Dr. Andreas Hunscher
Management: Philip Schmersal and Dr. Andreas Hunscher

Industries

Elevator industryEscalator manufacturersConstruction hoistsPlatform liftsElevators in wind turbinesService Robots (API)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Elevator control system assembly (control systems such as bp408, bp408Touch, bp308, SMARTline)Assembly–––––
Assembly of control systems on round plates incl. wiringAssembly–––––
Inspection and testing of every control system with simulation softwareTesting–––––
Final inspection and testing of safety components for elevators (safety circuits withTesting–––––
Manufacture of electrical/electronic switching devices (door locks, door contacts,Assembly–––––
Software and firmware development (WinMOS®300, CANwizard®, Lift2CLOUD®, EYELEVATE integration)Engineering–––––
Design of special projects and individual control system adaptation (modification service)Engineering–––––
Cable manufacturing / elevator shaft cabling (plug-and-play solutions, individually adaptedAssembly–––––
Customer-specific assembly of inspection boxes, emergency stop buttons and inspection lampsAssembly–––––

Additional services

Elevator control systems and control componentsSwitching devices (door locks, door contacts, magnetic switches, position switches, safety relays)Remote diagnostics and remote maintenance (WinMOS®300, CANwizard®, Lift2CLOUD®, EYELEVATE)Destination call system bpTARGETConversion kits and elevator modernization (SMARTline)Frequency inverters, absolute encoders, UPS, shaft cabling, car junction box, emergency call systemsConsulting and in-house software developmentProduction support via Schmersal sites in India, China, BrazilPSIRT/product security reporting pointWebshop

Quality Management

Every control system is fully tested with simulation software before being installed in the control cabinet; custom-built units are individually inspected by hand. The quality management system is certified to DIN EN ISO 9001, DIN EN ISO 50001 and the Elevator Directive 2014/33/EU (Module E).

EvidenceBergisch Gladbach
ISO 9001:2015
ISO 50001:2018
Elevator Directive 2014/33/EU Annex VI (Module E)

Company History

  1. 1991

    Since 1991, every control system has been monitoring-capable.

  2. 2012

    Acquisition of Böhnke+Partner GmbH by the Schmersal Group; expansion of the elevator technology business area to include control systems.

  3. 2016

    Move into the new production and administration building in the Obereschbach Industrial Park, Bergisch Gladbach.

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