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Boekels – Fertigung

Development, design and turnkey construction of special-purpose machinery, systems, fixtures and prototypes.

Boekels Logo

Boekels Maschinenbau GmbH

41379 BrüggenNew on Amplifa

Family-owned GmbH (HRB 16229, AGLegal form
3 graduate engineers (RWTH Aachen) inTeam
Over 35 years of mechanical engineeringExperience
Brüggen, North Rhine-WestphaliaLocation

About Boekels Maschinenbau

Boekels Maschinenbau GmbH is a family-owned, medium-sized company based in Brüggen in the district of Viersen, specialising in development services and special-purpose machinery construction. The development team consists at its core of three graduate engineers from RWTH Aachen and supports customers with the conception, development, design, manufacture and commissioning of technically complex custom solutions. The focus is on the development of fixtures and machines – from mechanics through drives and control technology to sensor technology. In addition to the development office with attached assembly, the company works with a network of suppliers and specialists to cover the entire value chain. Depending on customer requirements, developed machines are manufactured in-house or delivered as production-ready drawings. Industry experience ranges from aerospace, automation and energy technology to textile machinery and on to agricultural, safety and plastics engineering.

Site
Brüggen
Processes
Development and design services (contract developments, outsourcing, Design-to-Cost), Special-purpose machinery construction (turnkey), Plant engineering (production systems), Prototype construction (up to small and medium series), Fixture construction (assembly, inspection and machining fixtures), Handling and transport systems, Manufacturing and commissioning of in-house machine developments (with attached assembly), Installation and maintenance of special-purpose machinery
Materials
Autodesk Inventor, Simulation and Collision Analysis, Design-to-Cost, Functional Analysis, 3D Printing and CNC Manufacturing
Certificates
Certifications, Simulation and collision analysis, Production-oriented design
Industries
Aerospace engineering, Automation technology, Energy technology, Textile machinery engineering, Agricultural engineering, Safety engineering
  1. 01

    Enquiry and concept development

  2. 02

    Functional analysis and patent research

  3. 03

    CAD design (Autodesk Inventor)

  4. 04

    Simulation and collision analysis

  5. 05

    Prototype construction

  6. 06

    Manufacturing and assembly

  7. 07

    Commissioning

  8. 08

    Installation, maintenance and training

Design Methods and Manufacturing Processes

CAD

Autodesk Inventor

Modern CAD tools from the Autodesk Inventor series, backward-compatible down to version 5.1 (2001), with Autodesk Vault for product data management.

SIM

Simulation and Collision Analysis

Motion simulations and collision analyses shorten or replace trial and test phases.

DTC

Design-to-Cost

Systematic optimisation of product costs through functionally integrated construction, standardised parts and production-oriented design (including laser cutting, CNC machining).

FA

Functional Analysis

Systematic development approach for opening up solution spaces even in restrictive patent situations.

3D

3D Printing and CNC Manufacturing

Use of state-of-the-art technologies for producing high-quality prototypes.

Locations

Brüggen

DE

Development office with attached assembly/manufacturing

Lot size
Prototypes up to small and medium series
  • CAD workstations (Autodesk Inventor, Vault)
  • Assembly area

Reference Projects

Cross-winding machine
Cross-winding machineSpecial-purpose machinery · Textile machinery engineering
Winding machine
Winding machineSpecial-purpose machinery · Textile machinery engineering
Transport device for punching press
Transport device for punching pressHandling technology · Safety engineering
Cyclone separator
Cyclone separatorPlant engineering · Dust extraction technology
Machine outlet
Machine outletSpecial-purpose machinery · Textile machinery engineering
Fibre index machine
Fibre index machineResearch plant engineering · Laboratory technology
Unwinding system
Unwinding systemPlant engineering · Plain bearing manufacturing

Inside the production

Outsourcing, Design-to-Cost, design and development
Outsourcing, Design-to-Cost, design and development
Noise protection system for cooling tower
Noise protection system for cooling tower
Winding machine with tension control in test operation
Winding machine with tension control in test operation
Dust extraction system with cyclone separators
Dust extraction system with cyclone separators
Unwinding system for plain bearing manufacturing
Unwinding system for plain bearing manufacturing
Fibre index machine for laboratory analysis
Fibre index machine for laboratory analysis
Lothar Boekels, Managing Director
Lothar Boekels, Managing Director

Industries

Aerospace engineeringAutomation technologyEnergy technologyTextile machinery engineeringAgricultural engineeringSafety engineeringPlastics engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and design services (contract developments, outsourcing, Design-to-Cost)Engineering–––––
Special-purpose machinery construction (turnkey)Assembly–––––
Plant engineering (production systems)Assembly–––––
Prototype construction (up to small and medium series)Engineering–––––
Fixture construction (assembly, inspection and machining fixtures)Engineering–––––
Handling and transport systemsAssembly–––––
Manufacturing and commissioning of in-house machine developments (with attached assembly)Assembly–––––
Installation and maintenance of special-purpose machineryAssembly–––––
Prototyping using 3D printing and CNC manufacturingAdditive–––––
Autodesk Inventor coaching / CAD consultingEngineering–––––

Additional services

Special-purpose machinery constructionPlant engineeringDevelopment and design servicesPrototype construction and manufacturing of small and medium seriesFixture constructionHandling and transport systemsDesign-to-Cost / product cost optimisationDevelopment outsourcingAutodesk Inventor coaching (CAD training)Installation, commissioning, maintenance and trainingFunctional analyses and patent research

Quality

The designs are optimised for production-ready, automatable processes; positioning aids in manufacturing and assembly reduce susceptibility to errors. Every component is carefully inspected to ensure optimal functionality and durability.

EvidenceBrüggen
Certifications
Simulation and collision analysis
Production-oriented design

History

  1. Over 35 years of experience in mechanical engineering (team)

  2. 2001

    Start of CAD work with Autodesk Inventor 5.1

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