Manufacturer and retrofitter of machines and systems for wire, cable and rolling mill technology
Bongard Machines GmbH & Co. KG
Fröndenberg (Ohlweg 7, 58730) · DENew on Amplifa
Family company for wire, cable and rolling mill technology
Bongard Machines GmbH & Co. KG is a second-generation family company based in Fröndenberg (North Rhine-Westphalia). The company manufactures new machines for the wire, cable and rolling industry, including spooling and winding systems, wire drawing lines, straighteners, dancers/accumulators and rotating take-ups. In addition, BONGARD offers retrofit, reconditioning and repair, electrical service services such as new control systems, logistics and machine relocations as well as after-sales service. For several decades, the company has also traded in used machines for wire, cable and rolling mill technology, including purchase and brokerage. Materials processed are mainly copper and copper alloys, aluminium alloys, steel and welding wire as well as stainless steel (CrNi); processed products include wire, cable and steel ropes.
- Site
- Fröndenberg
- Processes
- Retrofit, safety & CE compliance for machines in the wire and cable industry, Overhaul & repair through targeted interventions instead of complete rebuild, Electrical service services (including new control systems, electrical upgrade), Logistics & machine relocation from a single source, New machine manufacturing for the wire and cable industry (spooling, winding and drawing systems), Purchase and sale of used and new machines for wire, cable and rolling mill technology, Retrofit, Reconditioning/overhaul & repair
- Materials
- Ferrous and non-ferrous metals (wire), Cu, Cu alloys, Al alloys, CrNi, Steel wire, Welding wire, Cable, ZAMAK (zinc alloy)
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Industries
- Wire industry, Cable industry, Rolling mill technology
- 01
Engineering and design
- 02
New machine manufacturing (spooling, winding and drawing lines)
- 03
Retrofit / reconditioning / overhaul
- 04
Electrical service services (new control systems)
- 05
Logistics & machine relocation
- 06
After-sales service
- 07
Purchase and sale of used machines
Materials and processed products
Copper and copper alloys
Processed in drawing, spooling and winding systems for copper wire.
Aluminium alloys
Processed in systems for aluminium wire.
Steel and welding wire
Processed, among other things, in spooler basket winders and welding wire re-spooling systems.
Stainless steel (CrNi)
Processed in systems for stainless steel wire.
PTFE
Processed in PTFE extrusion and sintering furnace systems.
Zinc alloy (ZAMAK)
Processed in systems for producing ingots from zinc alloys.
Silicone (cable insulation)
Processed in extrusion lines for silicone cable.
Bronze (bead wire coating)
Coating material in bronze coating systems for bead wire.
Locations
Fröndenberg
DEHeadquarters, new machine manufacturing, service, trading
- Materials
- Cu, Cu alloys, Al alloys, steel and welding wire, CrNi, cable
- Flat wire spooling system FW-S
- Drawing system TWD 9 - TWD 12 for contact wires
- Driven straightener CA-T
- Horizontal spooler SC-S 400/630/800/1000
- Round wire spooling system RW-S
- Spooler basket winder VTC 430 / FE-C 500
- Dancer/accumulator TC
- Rotating take-up S-RP
Machines and systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Retrofit, safety & CE compliance for machines in the wire and cable industryEngineering | – | – | – | – | – |
| Overhaul & repair through targeted interventions instead of complete rebuildEngineering | – | – | – | – | – |
| Electrical service services (including new control systems, electrical upgrade)Engineering | – | – | – | – | – |
| Logistics & machine relocation from a single sourceAssembly | – | – | – | – | – |
| New machine manufacturing for the wire and cable industry (spooling, winding and drawing systems)Mechanical engineering | – | – | – | – | Ferrous and non-ferrous metals, Cu, Cu alloys, Al alloys, Steel wire, CrNi, Welding wire, Cable |
| Purchase and sale of used and new machines for wire, cable and rolling mill technologyMechanical engineering | – | – | – | – | – |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Flat wire spooling system FW-S | BONGARD FW-S | – | Material width 3-20 mm, material thickness 0.5-3 mm, wire strength 400-2000 N/mm², variable | – | Fröndenberg |
| Drawing system for contact wires | BONGARD TWD 9 - TWD 12 | – | Finished cross-section round wire 80-500 mm², contact wire 65-400 mm², inlet strength max. 300 | – | Fröndenberg |
| Driven straightener | BONGARD CA-T | – | Inlet wire Ø max. 30 mm, inlet strength max. 350 N/mm² | – | Fröndenberg |
| Horizontal spooler | BONGARD SC-S 800-1000 | – | Wire Ø 1.00-8.00 mm, wire strength 400-1200 N/mm² | – | Fröndenberg |
| Horizontal spooler | BONGARD SC-S 400-630 | – | Wire Ø 1.00-5.00 mm | – | Fröndenberg |
| Horizontal spooler | BONGARD SC-S 630 - 800 | – | Wire Ø 1.00-5.00 mm | – | Fröndenberg |
| Round wire spooling system | BONGARD RW-S | – | Material Ø 1-5 mm, wire strength 400-2000 N/mm², variable spooling stations | – | Fröndenberg |
| Spooler basket winder (static winder) | BONGARD VTC 430 | – | Material Ø 1.25-5.00 mm (cable), meter counter | – | Fröndenberg |
| Spooler basket winder (static winder) | BONGARD FE-C 500 | – | Wire Ø 0.25-0.60 mm (CrNi, steel wire, welding wire), payoff disc | – | Fröndenberg |
| Dancer / accumulator | BONGARD TC | – | Wire Ø 0.15-3.00 mm (Cu, Al, steel wire) | – | Fröndenberg |
| Rotating take-up | BONGARD S-RP | – | Steel ropes, spool flange Ø max. 2500 mm, spool weight max. 20000 kg, payout speed max. | – | Fröndenberg |
| Rod breakdown wire drawing line (rod breakdown drawing line) | NIEHOFF M 85 11 A | – | – | – | Used machine inventory |
| Double-twist bunching machine | SKET MSDN 800-20xZ2-9x10 | – | – | – | Used machine inventory |
| Pointing and threading machine | KROLLMANN SWG 4 F | – | – | – | Used machine inventory |
| Double-twist stranding machine | LESMO BUN 1250 | – | – | – | Used machine inventory |
| Double-twist stranding machine | LESMO BUN 500 | – | – | – | Used machine inventory |
| Semi-automatic pointing and peeling machine with separation and feeding | BOCK ASM 3 | – | – | – | Used machine inventory |
Additional services
Quality management
BONGARD maintains a certified quality management system according to DIN EN ISO 9001:2015, audited by TÜV Hessen.
| Evidence | Fröndenberg |
|---|---|
| ISO 9001 |
Company history
Second-generation family company with more than 58 years of experience in new machine building and several decades of trading in used machines for the wire, cable and rolling industry.