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Borotec – Fertigung

Precision engineering: CNC milling, turning, EDM and grinding for micromechanics and the watch industry.

Borotec Logo

Borotec AG

St-Blaise (CH)New on Amplifa

St-Blaise, canton of Neuchâtel (CH)Location
Wire EDM 0.03–0.3 mm ØSpecial process

About Borotec

Borotec is a Swiss company for ultra-precision engineering and micromechanics based in St-Blaise in the canton of Neuchâtel. The company manufactures complex individual parts, prototypes and series components on 3- to 5-axis CNC machining centres, including a palletised Hermle C 22 U-PW 150 and a Mazak Integrex i-200. Further processes include CNC turning in small and large series, wire EDM with wire diameters from 0.03 to 0.3 mm, and cylindrical, surface and universal grinding, also for complex angles and contours. Borotec specialises in the machining of carbide and ceramic materials. CAD/CAM programming is carried out with Mastercam 2020 and AlphaCAM 2020; on request, a complete project including 3D design and prototype is developed from drawings or ideas. In addition, the company offers watchmaking toolmaking (movement holders, clamping, measuring and assembly tools), laser engraving, precision clamping technology as well as surface treatments performed as contract work such as hardening, coating, vibratory finishing and micro-polishing.

Site
St-Blaise
Processes
Milling (CNC machining centres 3-5 axes), Turning (CNC), Wire EDM (Ø 0.03 mm / 30 µm to 0.3 mm), Grinding (cylindrical, surface, universal), Laser engraving (metals and plastics, flat or cylindrical), Hard metal & ceramic machining, Micro shot blasting/sand blasting, Micro-polishing/polishing
Materials
Carbide, Ceramic materials, Plastics, Conductive metals
Certificates
ISO 9001 (certification in progress), ISO 9001
Industries
Micromechanics, Watch industry
  1. 01

    Project development / 3D CAD design

  2. 02

    CAD/CAM programming

  3. 03

    CNC milling

  4. 04

    CNC turning

  5. 05

    Wire EDM

  6. 06

    Grinding

  7. 07

    Surface treatment (contract work)

  8. 08

    Laser engraving

  9. 09

    Quality control

  10. 10

    Inspection report

Materials and Processes

HM

Carbide

Machining of carbide parts for demanding precision applications.

Cer

Ceramic materials

Machining of technical ceramics for wear-resistant precision components.

Kunststoff

Plastics

Machining and laser engraving of plastic parts.

Metalle

Conductive metals

Wire EDM in all conductive materials down to the finest detail.

Locations

Standort St-Blaise

St-Blaise

CH

Headquarters and production

Lot size
Individual parts, prototypes, small and large series
Materials
Steel, carbide, ceramics, plastics
  • Hermle C 22 U-PW 150 (5-axis machining centre, 18 pallets, 450 × 600 × 330 mm)
  • Mazak Integrex i-200 (5-axis multitasking machining centre)
  • 3- to 5-axis CNC machining centres
  • CNC lathes
  • Wire EDM machine (Ø 0.03–0.3 mm)
  • Cylindrical, surface and universal grinding machines
  • Laser engraving
  • Sylvac Visio 300 V3
  • 2× Tesa Micro Hite
  • Tesa Hite 400
  • Tesa Micro Hite 1

Components and Services

Watchmaking tool (movement holders, clamping and assembly tools)
Watchmaking tool (movement holders, clamping and assembly tools)Precision engineering · Watch industry
Carbide/ceramic component
Carbide/ceramic componentCarbide machining · Micromechanics
Series parts
Series partsCNC milling/turning · Micromechanics
Prototype from project development
Prototype from project development3D CAD · Engineering
Laser-engraved component
Laser-engraved componentLaser engraving · Precision engineering

Inside the production

Hermle C 22 U-PW 150, palletised 5-axis machining centre
Hermle C 22 U-PW 150, palletised 5-axis machining centre
Mazak Integrex i-200, 5-axis multitasking machining centre
Mazak Integrex i-200, 5-axis multitasking machining centre
Quality control in the measuring room
Quality control in the measuring room
Ultra-precision engineering
Ultra-precision engineering

Industries

MicromechanicsWatch industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Milling (CNC machining centres 3-5 axes)Machining–––––
Turning (CNC)Machining–––Small series – Large series–
Wire EDM (Ø 0.03 mm / 30 µm to 0.3 mm)Machining––––all conductive materials
Grinding (cylindrical, surface, universal)Machining–––––
Laser engraving (metals and plastics, flat or cylindrical)Surface––––Metals, Plastics
Hard metal & ceramic machiningMachining––––Carbide, Ceramics
Micro shot blasting/sand blastingSurface–––––
Micro-polishing/polishingSurface–––––
Hardening/tempering and through-hardeningHeat treatment–––––
Deburring/vibratory finishingSurface–––––
Various coatingsSurface–––––
Watchmaking toolmaking (movement holders, clamping systems, measuring systems, assembly tools)Assembly–––––
Project development (3D CAD, prototype, complete manufacturing)Engineering–––––
Quality control (3D measuring machine, inspection reports)Testing–––––

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Palletised 5-axis machining centreHermle C 22 U-PW 1501max. 450 x 600 x 330 mm, 18 pallets–St-Blaise
5-axis multitasking machining centreYamazaki Mazak Integrex i-2001––St-Blaise
Wire EDM machine––Wire Ø 0.03 (30 µm) to 0.3 mm–St-Blaise
Cylindrical grinding machine––––St-Blaise
Surface grinding machine––––St-Blaise
Universal grinding machine–1complex angles and contours–St-Blaise
3D measuring machine (optical)Sylvac Visio 300 V31300 x 200 x 150 mm (X/Y/Z)–St-Blaise
3D height gaugeTesa Micro Hite2––St-Blaise
Height gaugeTesa Hite 4001––St-Blaise
Height gaugeTesa Micro Hite 11––St-Blaise
CNC machining centres 3-5 axes––––St-Blaise
CNC lathe––––St-Blaise

Additional services

CAD/CAM programming (Mastercam 2020, AlphaCAM 2020)3- to 5-axis CNC millingCNC turning (small and large series)Wire EDM 0.03–0.3 mmCylindrical and surface grinding, universal grindingCarbide and ceramic machiningLaser engraving (metals and plastics, flat and cylindrical surfaces)Precision clamping technology (precision vices)Watchmaking toolmaking (movement holders, clamping and measuring systems, assembly tools)Project development: 3D CAD design, prototypes, complete manufacturingQuality control with 3D NC coordinate measuring machines, inspection reports on requestSurface treatment as contract work (hardening/tempering, coatings, deburring/vibratory finishing)

Quality

Borotec has a new measuring room with a Sylvac Visio 300 V3 optical 3D measuring machine (measuring volume 300 × 200 × 150 mm) as well as several Tesa height gauges. Inspection reports are issued on request; ISO 9001 certification is currently in progress.

EvidenceSt-Blaise
ISO 9001

History

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