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BPOut – Fertigung

Engineering service provider for design, calculation, project management and software development in aircraft and plant engineering.

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BPOut GmbH

Hamburg · Stade · Broughton · Bangalore · DubaiNew on Amplifa

5Sites in Europe, India and the UAE

About BPOut

BPOut GmbH, headquartered in Hamburg, is a service company for project management, engineering services and IT services. Core competencies in engineering include the design and inspection of aircraft components (electrical, composite, interior, structure, mechanical systems), Quality Checks 0-2, stress calculations with stress and fatigue analyses, as well as technical direction and commissioning. In mechanical and plant engineering, static calculations, structural analyses and the design of steel connections as well as primary and secondary structural elements are offered. In addition, the company develops software and database solutions, among other things for work scheduling, maintenance and material supply. Customers come from aircraft manufacturing, automotive, mechanical and plant engineering, power plant and shipbuilding as well as renewable energies. In addition to the headquarters in Hamburg, teams operate in Stade, Broughton (UK), Bangalore (India) and Dubai (UAE), among others.

Site
Hamburg
Processes
Design of aircraft components (electrical, composite, interior, structure, mechanical systems), Quality Checks 0-2 (inspection, assessment and release of designs), Stress calculation (stress and fatigue analyses, buckling stress, bending load test), Technical direction / preparation of manufacturing and installation documents, Commissioning (testing and handover), Installation of equipment and instruments including electrical installation, Quality management (failure analysis, KPI implementation, improvement measures, QM reports), Project management (project control, supply chain management, lean management, claim management)
Materials
Static calculation (Staad, manual), Steel connections, Composite
Industries
Aircraft manufacturing, Automotive, Mechanical and plant engineering, Renewable energies, Power plant engineering, Shipbuilding
  1. 01

    Design

  2. 02

    Stress calculation / structural analysis

  3. 03

    Inspection and release of design documents (Quality Checks 0-2)

  4. 04

    Manufacturing and installation documents / technical direction

  5. 05

    Installation and commissioning

  6. 06

    Quality management and reporting

Materials & Processes

STAAD

Static calculation (Staad, manual)

Calculation and analysis of structures using programs such as Staad as well as manually in accordance with European and American building codes.

Stahl

Steel connections

Design and engineering of steel connections as well as primary and secondary structural elements in mechanical and plant engineering.

Composite

Composite

Development and optimization of composite processing in aircraft manufacturing.

Sites

Standort Hamburg

Hamburg

DE

Headquarters, management and project teams (among others Airbus Finkenwerder)

Stade

DE

A330 project team

Broughton

GB

Support of wing manufacturing for all aircraft programmes

Bangalore

IN

Engineering services and partnerships with local airlines

Dubai

AE

Project site since 2013

Inside the production

Aircraft manufacturing
Aircraft manufacturing
Automotive
Automotive
Mechanical & plant engineering
Mechanical & plant engineering
Renewable energies
Renewable energies
Shipbuilding
Shipbuilding
Mechanical engineering and statics
Mechanical engineering and statics

Industries

Aircraft manufacturingAutomotiveMechanical and plant engineeringRenewable energiesPower plant engineeringShipbuilding

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design of aircraft components (electrical, composite, interior, structure, mechanical systems)Engineering–––––
Quality Checks 0-2 (inspection, assessment and release of designs)Inspection–––––
Stress calculation (stress and fatigue analyses, buckling stress, bending load test)Engineering–––––
Engineering––––Stahl
Technical direction / preparation of manufacturing and installation documentsEngineering–––––
Commissioning (testing and handover)Assembly–––––
Installation of equipment and instruments including electrical installationAssembly–––––
Quality management (failure analysis, KPI implementation, improvement measures, QM reports)Inspection–––––
Project management (project control, supply chain management, lean management, claim management)Engineering–––––
Software development and database developmentEngineering–––––
Development and optimization of composite processingEngineering–––––
Modelling of housings, retention rings, reflectors (automotive)Engineering–––––

History

  1. 2013

    First project deployment in Dubai.

  2. 2017

    Start of operations in Broughton (UK) to support wing manufacturing.

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