Cable assembly, hot-melt encapsulation technology, CNC machining and electronics manufacturing from prototype series to volume production
BR-Elektronik GmbH
Kaisheim · GermanyNew on Amplifa
About us
Since 1991, BR-Elektronik GmbH has manufactured assembled cables, mechanical parts, assemblies and complete electronic devices. Its range of services includes cable assembly (coaxial cables, multi-core round cables, data cables, flat cables and cable harnesses), systems technology with development, design as well as prototype and series production, encapsulation technology with custom hot-melt mouldings including in-house toolmaking, and CNC machining through turning and milling. Volume production is complemented by project business for customers from industry and research. Around 85 employees work on 2600 m² of production space in Kaisheim; production is organised according to the LEAN principle. As a long-standing partner of Lapp Kabel and an authorised distributor of Telegärtner since 1998, the company uses products from these manufacturers for assembled cables among other things and distributes their complete product range. In addition, the company operates an online shop with cable configurators for custom cables.
- Site
- Kaisheim
- Processes
- Cable assembly (coaxial cables, multi-core round cables, data cables, flat cables, cable harnesses), Hot-melt mouldings / encapsulation technology (with in-house toolmaking), Systems technology: development, design, prototype series and volume production of electronic, Construction of electronic apparatus / assembly manufacturing, CNC machining (turning and milling), Cable assembly, Systems technology (development, design, prototype and series production), Encapsulation technology (hot-melt moulding, in-house toolmaking)
- Materials
- Hot-Melt moulding (encapsulation technology)
- Certificates
- DIN ISO 9001:2015, ISO 9001:2015
- Founded
- 1991
- Employees
- 85
- Industries
- Industry, Research
- 01
Development & Design (Systems Technology)
- 02
CNC Machining (Turning and Milling)
- 03
Cable Assembly
- 04
Hot-Melt Moulding with In-House Toolmaking
- 05
Assembly Manufacturing & Device Building
- 06
Prototype and Series Production
Materials & Processes
Hot-Melt moulding (encapsulation technology)
Custom mouldings for the protection of cables, in small series and volume production with in-house toolmaking.
Locations
Kaisheim
DEHeadquarters / Production
- Lot size
- Small series and volume production
- Materials
- Plastic (Hot-Melt)
- 4 milling centres
- 1 gantry milling machine
- 4 CNC turning machines
- 3 fully automatic wire crimping machines
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly (coaxial cables, multi-core round cables, data cables, flat cables, cable harnesses)Assembly | – | – | – | – | – |
| Hot-melt mouldings / encapsulation technology (with in-house toolmaking)Plastics | – | – | – | Small series as well as volume | – |
| Systems technology: development, design, prototype series and volume production of electronicEngineering | – | – | – | – | – |
| Construction of electronic apparatus / assembly manufacturingAssembly | – | – | – | – | – |
| CNC machining (turning and milling)Machining | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling machine | – | 1 | – | 2008 | Kaisheim |
| Milling centre | – | 4 | – | – | Kaisheim |
| Gantry milling machine | – | 1 | – | – | Kaisheim |
| CNC turning machine | – | 4 | – | – | Kaisheim |
| Fully automatic wire crimping machine | – | 3 | – | 2018 | Kaisheim |
Additional services
Reference customers
Quality
BR-Elektronik GmbH is certified according to DIN ISO 9001:2015. Production is carried out according to the LEAN principle.
| Evidence | Kaisheim |
|---|---|
| ISO 9001:2015 |
History
- 1991
Foundation of BR-Elektronik GmbH
- 1998
Authorised distributor of Telegärtner GmbH
- 2002
Move to the new company building in Donauwörth
- 2008
Start of the CNC department, purchase of the first CNC milling machine
- 2009
Expansion of CNC production to include turning and of electronics manufacturing; electronics 1000 m², CNC 600 m²
- 2015
Restructuring and introduction of production according to the LEAN principle
- 2016
Move and expansion of the CNC department; CNC production area 1000 m², 9 CNC machines
- 2018
Purchase of 3 fully automatic wire crimping machines and expansion of electronics production and storage area by 600 m²
Move to Kaisheim (Gewerbepark 3)