Development and manufacture of special machines, jigs and fixtures, and automation solutions for the manufacturing industry.
BRADEMANN Maschinenbau GmbH & Co. KG
Erkelenz (headquarters, manufacturing and assembly, 2000 m²)New on Amplifa
About BRADEMANN Maschinenbau
Since 1995, BRADEMANN Maschinenbau GmbH & Co. KG has specialised in the development, design and manufacture of customised special machines and jigs and fixtures for the manufacturing industry. Its portfolio of services covers production machines, machining machines, test stands, filling and packaging machines as well as machines for wax processing and candle manufacturing. In the jig and fixture area, the company builds welding, assembly, testing, measuring, clamping and press-fit fixtures, optionally clamping mechanically, pneumatically or hydraulically. In addition, the company automates production, welding and testing processes and integrates robots from various manufacturers; in-house CNC machining is carried out with CAD/CAM integration. The complete value chain — from initial planning through design and manufacture to on-site assembly and acceptance testing with performance test — is provided from a single source. Customers come, among others, from rail vehicle construction, the automotive supply industry, the candle industry, electrical engineering and pipe manufacturing; the delivery area is Europe.
- Site
- Erkelenz
- Processes
- Special machine construction (production machines, machining machines, test stands, filling, Jig and fixture construction (welding, assembly, testing, measuring, clamping and press-fit, CNC manufacturing with CAD/CAM integration, Automation of production, welding and testing processes, handling tasks with/without robots,, Welding system construction (all common welding processes, MIG/MAG, laser welding, welding robots,, MIG welding of longitudinal seams on 2 levels with mechanical seam tracking, MAG welding (welding fixture for car tailgate hinge, robot deployment), Laser welding (welding fixture for medium-voltage switchgear made of stainless steel, clamping
- Materials
- Aluminium (extruded profiles, components rail vehicle/freight wagon), Aluminium die casting, Stainless steel, Galvanised steel (water pipes), Aluminium, Galvanised steel, Wax
- Certificates
- Acceptance with performance test
- Founded
- 1995
- Industries
- Rail vehicle construction, Automotive suppliers, Candle industry/wax processing, Electrical engineering/switchgear, Pipe manufacturing/water pipes, Manufacturing industry
- 01
Consulting and initial planning
- 02
Design (CAD/CAM)
- 03
CNC manufacturing
- 04
On-site assembly
- 05
Commissioning
- 06
Acceptance with performance test
Materials and Processes
Aluminium
Extruded profiles and components for rail vehicle and freight wagon raw bodies, processed inter alia in linear welding systems for profile lengths of up to 24 m.
Aluminium die casting
CNC machining of aluminium die-cast parts with a hydraulic clamping fixture in two layers, four parts simultaneously.
Stainless steel
Used in the laser welding of medium-voltage switchgear with mechanical and vacuum clamping.
Galvanised steel
Processed in the pipe marking machine for galvanised water pipes.
Wax
Material for special machines for wax processing such as casting, filling, pressing and cutting machines.
Sites
Erkelenz
DEHeadquarters with manufacturing and assembly on 2000 m²
- Part weight / size
- Large components up to approx. 24 m in length (e.g.
- Lot size
- One-off and custom-made items
- Materials
- Aluminium, stainless steel, (galvanised) steel
- CNC machines with CAD/CAM integration
- Crane systems 2x10 t and 1x8 t
- Linear welding system for profiles up to 24 m
Components and Project Examples
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Special machine construction (production machines, machining machines, test stands, fillingEngineering | – | – | – | – | – |
| Jig and fixture construction (welding, assembly, testing, measuring, clamping and press-fitAssembly | – | – | – | – | Aluminium |
| CNC manufacturing with CAD/CAM integrationMachining | – | – | – | – | – |
| Automation of production, welding and testing processes, handling tasks with/without robots,Engineering | – | – | – | – | – |
| Welding system construction (all common welding processes, MIG/MAG, laser welding, welding robots,Joining | – | 24 m (profiles/length of the train) | – | – | Aluminium, Stainless steel, Galvanised steel |
| MIG welding of longitudinal seams on 2 levels with mechanical seam trackingJoining | – | approx. 24 m | – | – | Aluminium |
| MAG welding (welding fixture for car tailgate hinge, robot deployment)Joining | – | – | – | – | – |
| Laser welding (welding fixture for medium-voltage switchgear made of stainless steel, clampingJoining | – | – | – | – | Stainless steel |
| CNC machining of aluminium die-cast parts with hydraulic clamping fixture, 2 layers, 4Machining | – | – | – | – | Aluminium die casting |
| Test stand construction: tilt-rotate table for torque measurement and freedom-of-movement checkTesting | – | – | max. load 80 t; max. torque | – | – |
| Machines for wax processing and candle manufacturing (casting machines, filling machines, presses,Plastics | – | – | – | – | Wax |
| Pipe marking machines (marking of galvanised water pipes, hexagonal magazines, strapping)Engineering | – | – | – | – | Galvanised steel |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC machines with CAD/CAM integration | – | – | – | – | Erkelenz |
| Crane systems | – | 3 (2x10t, | – | – | Erkelenz |
| Tilt-rotate table (test stand for torque measurement) | BRADEMANN Tilt-rotate table | 1 | Dead weight 14 t, max. load 80 t, max. torque 150 kNm | – | Siemens Test Center Wegberg-Wildenrath |
| Linear welding system | – | – | Profiles up to 24 m | – | – |
| Pipe marking machine | BRADEMANN | – | – | – | – |
Additional services
Reference customers
Quality
Acceptance of the machines and fixtures takes place at the factory or on site with a performance test. Design, manufacturing and commissioning are accompanied throughout from a single source.
| Evidence | Erkelenz |
|---|---|
| Acceptance with performance test |
History
- 1995
Foundation and start of operations in special machine and jig and fixture construction