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Development and implementation of customized assembly, testing and intralogistics systems including IT integration

BR

Branscheid Industrie Automation GmbH

Wermelskirchen (DE)New on Amplifa

40+ yearsExperience (as of approx. 2021)
1Location in Wermelskirchen
HRB 58347, AG CologneCommercial register
ISO 9001:2015Certified (SGS Tüv Saar)

About Branscheid Industrie Automation

Branscheid Industrie Automation GmbH is a system supplier based in Wermelskirchen that develops and implements customized automation and testing solutions for industrial manufacturing processes. The company specializes in assembly and testing systems as well as intralogistics systems, including seamless IT integration for production. Its core competencies lie in interdisciplinary engineering, design and implementation of testing and assembly processes, as well as the associated project management. The range of services includes function testing (100% end-of-line), characteristic curve testing up to 2,000 Nm, force and travel measurements up to 100 kN, tactile and optical geometry inspections, machine vision systems, battery cell testing, leak testing, robot-assisted gluing, and the digitalization of manufacturing and testing processes (Industry 4.0). Customers come from the automotive industry, the electrical and household appliance sector, battery manufacturing and mechatronics, including Vorwerk, Stihl, ZF, SAPA and Solarwatt. The company founded by Jürgen Branscheid has more than 40 years of experience.

Site
Wermelskirchen
Processes
Automation and testing systems, Assembly systems, Intralogistics systems, IT integration / digitalization (Industry 4.0), Design and implementation of testing and assembly processes, Project management, Function testing (end-of-line, 100%), Characteristic curve testing (up to 2,000 Nm)
Materials
Machine Vision / Optical Testing Technology, Piezo Measurement Technology, Digital Glass Scales, Laser Vibration Measurement, IT Integration / Industry 4.0
Certificates
DIN EN ISO 9001:2015
Industries
Automotive industry, Electrical and household appliances, Battery manufacturing, Mechatronic assemblies, Power tools, Mechanical engineering
  1. 01

    Consulting and early involvement in development projects

  2. 02

    Concept and design of testing and assembly processes

  3. 03

    Implementation of the systems (mechanics, electrical engineering, software)

  4. 04

    IT integration and digitalization (Industry 4.0)

  5. 05

    Commissioning, project management and full-service support

Processes and Technologies

MVS

Machine Vision / Optical Testing Technology

Optical image processing systems for completeness checks, position control and measurement of components.

PM

Piezo Measurement Technology

High-resolution force measurement up to 100 kN in coupling and testing machines.

DGP

Digital Glass Scales

High-precision travel measurement in force-travel testing systems.

LV

Laser Vibration Measurement

High-precision vibration measurement on BLDC motors.

IT40

IT Integration / Industry 4.0

Host computer connection, traceability and data acquisition, including a sensor modular system as part of the KMUsense 4.0 joint project.

Location

Wermelskirchen

DE

Headquarters with development and implementation of automation and testing systems

Lot size
Systems for extremely small to large batch sizes
Materials
Mechanics, electrical engineering, software engineering
  • Testing systems up to 2,000 Nm (characteristic curve testing)
  • Force-travel testing systems up to 100 kN
  • Machine vision systems
  • Robot-assisted gluing systems (1K/2K, UV)
  • Leak testing systems (mass flow method)
  • Broaching and notching machines for motor shafts
  • Endurance test benches
  • KLT storage and provision systems

Industries

Automotive industryElectrical and household appliancesBattery manufacturingMechatronic assembliesPower toolsMechanical engineeringManufacturers of mechatronic assemblies

Additional services

Automation and testing systemsAssembly systemsIntralogistics systemsIT integration / digitalization (Industry 4.0)Design and implementation of testing and assembly processesProject managementFunction testing (end-of-line, 100%)Characteristic curve testing (up to 2,000 Nm)Force and travel measurementsComponent geometry inspections (tactile/optical)Optical inspections / machine visionBattery cell testingLeak testingRobot-assisted gluing (1K/2K)Sensor calibrationFull-service support

Reference customers

VorwerkStihlZF (ZF-Stemwede)SAPASolarwatt

Quality and Certification

Quality assurance includes complete documentation of test and measurement data including traceability, host computer connection (among others OPC-UA), as well as test-equipment-related methods such as piezo measurement technology and laser measurement. The quality management system is certified according to DIN EN ISO 9001:2015 (certificate no. DE17/819943310, SGS Tüv Saar GmbH).

EvidenceWermelskirchen
DIN EN ISO 9001:2015

History

  1. Company founded by Jürgen Branscheid; more than 40 years of experience in automation and testing technology (as of approx. 2021).

  2. 2021

    Participation in the KMUsense 4.0 joint project to develop a sensor modular system for modular real-time data acquisition in production environments.

  3. 2024

    Implementation of systems including those for broaching of motor shafts, PCB assembly, BLDC final testing and leak testing of heat pumps.

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