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Brasacchio – Fertigung

Cable assembly, overmolded cable and connector systems as well as assembly of modules for industry and medical technology

Brasacchio Logo

Brasacchio GmbH

St. Georgen-Peterzell (Am Tannwald 16, 78112)New on Amplifa

more than 25 yearsExperience in cable assembly
1,000 m²Production area
GmbH (owner-managed)Legal form
HRB 702047, Amtsgericht FreiburgCommercial register

About Brasacchio

Brasacchio GmbH is a family-owned company based in St. Georgen-Peterzell in the Black Forest, specializing in the manufacture of cable assemblies. As a specialist company, it has more than 25 years of experience in cable assembly and supports projects from concept through to production maturity. Its portfolio of services includes cable harnesses, single wires and flat ribbon cables, overmolding of cable and connector joints using injection molding technology, as well as assembly work and module assembly. Production uses copper wires and cables as well as plastics for overmolding; quality control is carried out according to the IPC/WHMA-A-620 standard. Customers come from the automotive industry, medical technology, mechanical engineering and aerospace. On a production area of 1,000 m², the company manufactures exclusively on site in Germany and produces exclusively for business customers.

Site
St. Georgen-Peterzell
Processes
Cable assembly (cable harnesses), Single wire manufacturing, Flat ribbon cable manufacturing (multi-core, parallel-arranged cables), Overmolding of cable & connector joints (injection molding technology), Assembly work of all kinds / module assembly, Quality control/testing of manufactured items (according to IPC/WHMA-A-620), Cable assembly, Injection molding technology (overmolded cable and connector systems)
Materials
Copper (single wires/stranded wires), Plastic (injection molding for overmolding), Copper, Plastic (injection molding), Cable assembly, Injection molding technology (overmolding), Assembly
Certificates
DIN EN ISO 9001:2015, UL approval (cable assembly, listed), IPC/WHMA-A-620 standard, UL approval (listed)
Industries
Automotive industry, Medical technology, Mechanical engineering, Aerospace
  1. 01

    Consulting and concept development

  2. 02

    Manufacture of cable assemblies (cable harnesses, single wires, flat ribbon

  3. 03

    Overmolding of cable and connector joints (injection molding technology)

  4. 04

    Assembly work / module assembly

  5. 05

    Quality control and testing according to IPC/WHMA-A-620

Materials & Processes

Cu

Copper

Single wires and stranded wires based on copper form the base material for single wires and cable assemblies.

Ku

Plastic (injection molding)

Used for overmolding of cable and connector joints to combine control and power supply components in cable harnesses.

KK

Cable assembly

Manual and machine-based assembly of cables into custom cable harnesses, single wires and flat ribbon cables.

SG

Injection molding technology (overmolding)

Overmolding of cable and connector joints for a permanent connection of control and power supply components.

MO

Assembly

Assembly work of all kinds up to complete module assembly.

Locations

Standort St. Georgen-Peterzell

St. Georgen-Peterzell

DE

Company headquarters, production and administration

Materials
Copper wires, cables, plastics

Products & Components

Cable harnesses
Cable harnessesCable assembly · Mechanical engineering, automotive, aerospace
Single wires
Single wiresCable assembly · Mechanical engineering, mobile vehicles
Flat ribbon cables
Flat ribbon cablesMulti-core, parallel-arranged cables · Electronic modules
Overmolded cable & connector systems
Overmolded cable & connector systemsInjection molding technology · Industry

Inside the production

Management of Brasacchio GmbH
Management of Brasacchio GmbH

Industries

Automotive industryMedical technologyMechanical engineeringAerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly (cable harnesses)Joining––––Copper wires, Cables/lines
Single wire manufacturingJoining––––Copper, Cables/lines
Flat ribbon cable manufacturing (multi-core, parallel-arranged cables)Joining––––Cables/lines
Overmolding of cable & connector joints (injection molding technology)Plastics––––Plastic
Assembly work of all kinds / module assemblyAssembly–––––
Quality control/testing of manufactured items (according to IPC/WHMA-A-620)Testing–––––

Additional services

Cable assemblyInjection molding technology (overmolded cable and connector systems)Assembly work of all kindsModule assemblyQuality control/testingConsulting from concept to production maturity

Quality

Quality assurance is carried out according to the IPC/WHMA-A-620 standard; manufactured items are inspected in an in-house quality control. The company is certified to DIN EN ISO 9001:2015 and is listed as a UL-approved cable assembly manufacturer.

EvidenceCompany
DIN EN ISO 9001:2015
UL approval (listed)
IPC/WHMA-A-620 standard

History

  1. Specialist company with more than 25 years of experience in cable assembly; year of foundation not published

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