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Rittmayer – Fertigung

Contract bottling of beer in bottles and cans with an annual capacity of around 100,000 hl in Hallerndorf, Upper Franconia.

Rittmayer Logo

Brauerei Rittmayer Hallerndorf GmbH & Co. KG

Hallerndorf (Brewery / Bottling Centre / Administration) · Hallerndorf (Brewery Inn) · Forchheim (Glockenkeller) · Hallerndorf (Gartenkeller) · Hallerndorf (Kreuzbergkeller)New on Amplifa

1422Founded
ca. 100,000 hl/yearBottling centre capacity
12,000 cans/hCan filling line
5 sitesBrewery, bottling centre, inn, cellars

About Brauerei Rittmayer

Brauerei Rittmayer Hallerndorf GmbH & Co. KG is a family-run brewery with roots dating back to 1422 and counts among the oldest breweries in Germany. At its Hallerndorf site, the company has been operating a modern bottling centre for contract bottling since 2000 with an annual capacity of around 100,000 hectolitres, making it one of the largest service bottling operations for beer in Upper Franconia. Filtered and unfiltered, top-fermented and bottom-fermented beers are bottled in ten bottle shapes with swing-top closures or crown caps, and since May 2023 also canned in five sizes. A Krones Craftmate C system with 12,000 cans per hour and a minimum batch of 15 hl is used for can filling. Customers include smaller private breweries such as Roppelt, Hennemann and Pfister, as well as more distant breweries. The range of services covers beer intake, quality control, labelling, palletising, film wrapping, storage capacity, and support with logistics, returnable containers, closures and DPG registration.

Site
Hallerndorf
Processes
Beer filling (bottles), Beer filling (cans), Labelling (self-adhesive labels), Beer intake (contract bottling, delivery), Contract bottle filling (10 bottle shapes, swing-top and crown caps), Can filling (0.33/0.44/0.5/0.9/1.0 l, from 15 hl, 12,000 cans/h), Storage capacity, Beer intake (24h/5 days)
Materials
Beer (top-fermented and bottom-fermented, filtered and unfiltered), Bottle filling, Can filling, Labelling
Certificates
IFS, BIO certification, IFS (possible), BIO certification (possible)
Founded
1422
Industries
Breweries / Beverage industry (contract bottling), Gastronomy, Beverage retail
  1. 01

    Beer intake (24 h/5 days, max. 280 hl)

  2. 02

    Quality control (oxygen, original wort, alcohol, CO²)

  3. 03

    Bottle or can filling

  4. 04

    Labelling

  5. 05

    Palletising and film wrapping

  6. 06

    Storage

  7. 07

    Logistics and returnable container handling

Beverages and Containers

FL

Bottle filling

Filling of filtered and unfiltered, top-fermented and bottom-fermented beers from 50 hl in ten bottle shapes.

DO

Can filling

Filling in cans from 0.33 to 1.0 l from 15 hl; printed cans from 250,000 units (0.5 l).

ET

Labelling

Self-adhesive labelling with tool-free roll change and high flexibility.

Sites

Standort Hallerndorf

Hallerndorf

DE

Brewery, bottling centre, administration

Lot size
Bottles from 50 hl; cans from 15 hl; intake max. 280 hl
Materials
Beer (filtered/unfiltered, top-fermented/bottom-fermented)
  • Krones Craftmate C (12,000 cans/h)
  • Gernep self-adhesive labeller
  • Wood chip system
  • Photovoltaics
  • In-house nitrogen generation

Hallerndorf (Inn)

DE

Brewery inn

Forchheim

DE

Glockenkeller

Hallerndorf (Gartenkeller)

DE

Gartenkeller

Hallerndorf (Kreuzbergkeller)

DE

Kreuzbergkeller

Containers and Filling Formats

Bottle filling at the bottling centre
Bottle filling at the bottling centreContract bottling · Breweries
Can filling line Krones Craftmate C
Can filling line Krones Craftmate CCan filling · Breweries
Longneck bottle 0.33 l
Longneck bottle 0.33 lBottle filling · Crown cap
Swing-top bottle 0.5 l with Anker label
Swing-top bottle 0.5 l with Anker labelBottle filling · Swing-top closure
Euro bottle 0.5 l format 1
Euro bottle 0.5 l format 1Bottle filling · Crown cap
Steinie bottle 0.33 l
Steinie bottle 0.33 lBottle filling · Crown cap/swing-top
Euro bottle 0.33 l
Euro bottle 0.33 lBottle filling · Crown cap
Gourmet bottle 0.33 l
Gourmet bottle 0.33 lBottle filling · Crown cap

Inside the production

Brauerei Rittmayer Hallerndorf
Brauerei Rittmayer Hallerndorf
Bottling centre Hallerndorf
Bottling centre Hallerndorf
Brewery team
Brewery team
Longneck bottle with neck label
Longneck bottle with neck label
Euro bottle 0.5 l format 2
Euro bottle 0.5 l format 2
Beer garden Kultur
Beer garden Kultur

Industries

Breweries / Beverage industry (contract bottling)GastronomyBeverage retail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Beer filling (bottles)Assembly–––from 50 hlBeer (unfiltered, filtered, top-fermented, bottom-fermented)
Beer filling (cans)Assembly–––15 hlBeer
Labelling (self-adhesive labels)Surface–––––
Beer intake (contract bottling, delivery)Assembly–––280 hl (max. intake quantity)Beer

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Can fillerKrones Craftmate C112,000 cans/hour; cans 0.33 l, 0.44 l, 0.5 l, 0.9 l, 1.0 l; minimum filling 15 hl2023Hallerndorf
Labelling machine (self-adhesive labeller)Gernep1––Hallerndorf

Additional services

Contract bottle filling (10 bottle shapes, swing-top and crown caps)Can filling (0.33/0.44/0.5/0.9/1.0 l, from 15 hl, 12,000 cans/h)Storage capacityBeer intake (24h/5 days)Quality control (oxygen, original wort, alcohol, CO²)Support with logistics, returnable containers, labels, closuresDPG registrationPalletising and film wrappingLabelling

Reference customers

Brauerei Roppelt (Stiebarlimbach)Brauerei Hennemann (Sambach)Brauerei Pfister (Weigelshofen)

Quality

At the bottling centre, all quality-relevant beer parameters such as oxygen, original wort, alcohol and CO² content are continuously recorded. IFS and BIO certification is possible.

EvidenceHallerndorf
IFS (possible)
BIO certification (possible)

History

  1. 1422

    Founded as a comital brewery; coat-of-arms charter from the Count of Kulmbach

  2. 2000

    Construction of the bottling centre at the entrance to Hallerndorf

  3. 2020

    Gold at the European Beer Star (Smoky George)

  4. 2023

    Commissioning of the Krones Craftmate C can filling line (12,000 cans/h, from May 2023)

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