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Brauerei Schimpfle – Fertigung

Family brewery in Gessertshausen; produces beers, beer-mix beverages, lemonades and mineral water.

Brauerei Schimpfle Logo

Brauerei Schimpfle GmbH & Co KG

Gessertshausen (Hauptstraße 16)New on Amplifa

1864Founded
Around 50Employees (as of 2020)
approx. 120,000 hlBeverage output per year
32,000 bottles/hBottle filling capacity

About Brauerei Schimpfle

Brauerei Schimpfle GmbH & Co KG is a family brewery in Gessertshausen near Augsburg, now run in its fourth generation. The company brews its beers according to traditional recipes with open vat fermentation, in which the beer ferments for seven days in open vats and inferior tanning substances are skimmed off by hand. The product range comprises the beer brands Lösch-Zwerg, Freiherr von Zech and Schimpfle, the cola mix Bazi as well as Schwarzachtaler mineral water from the company's own 100-metre-deep well, which has held its mineral water licence since 1995. Value creation includes a brewhouse with fully automatic control, storage cellar, bottle filling line with up to 32,000 bottles per hour as well as a high-bay warehouse with electronic picking devices and the company's own vehicle fleet. With around 50 employees (as of 2020), the brewery supplies the hospitality industry and beverage retailers in Bavaria, Baden-Württemberg as well as Berlin, Chemnitz and Leipzig.

Site
Gessertshausen
Processes
Beer brewing with open vat fermentation, Lemonade and cola mix production, Mineral water extraction (company-owned well, mineral water licence), Bottle filling (beverage filling), Beverage delivery with company-owned vehicle fleet, Brewing and filling (up to 32,000 bottles/hour, as of 1991), Own logistics with vehicle fleet and high-bay warehouse, Own mineral spring (Schwarzachtaler)
Materials
Water, Barley malt, Hops, Yeast, Lemon lemonade (mineral water, glucose-fructose syrup, sugar, carbonic acid, citric acid,, Mineral water (Schwarzachtaler, from the 100 m deep company-owned well), Mineral water (Schwarzachtaler)
Certificates
EC Eco-Audit
Founded
1864
Employees
rund 50 (Stand 2020)
Industries
Brewery / beverage industry, Hospitality industry, Beverage retailers
  1. 01

    Well/water extraction

  2. 02

    Brewhouse (fully automatic control)

  3. 03

    Open vat fermentation

  4. 04

    Storage in the storage cellar (0 °C to -1 °C)

  5. 05

    Bottle filling

  6. 06

    High-bay warehouse & picking

  7. 07

    Delivery with own vehicle fleet

Ingredients & Raw Materials

W

Water

Brewing water from the company's own 100 m deep Schwarzachtaler well with mineral water licence.

GM

Barley malt

Basic raw material of the beers, sourced regionally wherever possible.

H

Hops

Aroma provider of the beers, sourced regionally wherever possible.

HE

Yeast

Own pure yeast cultivation plant in operation since 2005.

MW

Mineral water (Schwarzachtaler)

Awarded the highest quality grade "Suitable for the production of infant food".

Locations

Standort Gessertshausen

Gessertshausen

DE

Brewery, administration and sales

Materials
Water, barley malt, hops, yeast
  • Brewhouse with fully automatic control (1978/2006)
  • Bottle filling line up to 32,000 bottles/h (1991)
  • Chiller for storage cellar cooling (1955)
  • Fermentation and storage hall
  • Storage cellar (2001)
  • Pure yeast cultivation plant (2005)
  • High-bay warehouse with electronic picking devices (2005)
  • Company-owned well (100 m deep)

Products

Lösch-Zwerg Würzig-Hell
Lösch-Zwerg Würzig-HellOpen vat fermentation · Beer
Freiherr von Zech Kellerbier
Freiherr von Zech KellerbierOpen vat fermentation · Beer speciality
Bazi Cola-Mix
Bazi Cola-MixBeverage filling · Lemonade
Schwarzachtaler Mineral Water
Schwarzachtaler Mineral WaterMineral spring · Mineral water
Lösch-Zwerg Radler
Lösch-Zwerg RadlerBeer-mix beverage · Beer mix

Inside the production

Painting of Brauerei Schimpfle from earlier times
Painting of Brauerei Schimpfle from earlier times
Old brewery building with delivery vehicles
Old brewery building with delivery vehicles
Brew kettle of the brewery from earlier days
Brew kettle of the brewery from earlier days
Freiherr von Zech beer in glass bottle
Freiherr von Zech beer in glass bottle

Industries

Brewery / beverage industryHospitality industryBeverage retailers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Beer brewing with open vat fermentation–––120,000 hl/year total outputWater, Barley malt, Hops, Yeast
Lemonade and cola mix production––––Mineral water, Sugar, Glucose-fructose syrup, Carbonic acid, Citric acid, Natural flavours
Mineral water extraction (company-owned well, mineral water licence)––––Mineral water
Bottle filling (beverage filling)–––32,000 bottles/hour–
Beverage delivery with company-owned vehicle fleet–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bottle filling line–––1991Gessertshausen
Brewhouse with fully automatic control–––1978/2006Gessertshausen
Chiller for storage cellar cooling–––1955Gessertshausen
Fermentation and storage hall (former ice cellar)–––1955Gessertshausen
Storage cellar–––2001Gessertshausen
Pure yeast cultivation plant–––2005Gessertshausen
High-bay warehouse with electronic picking devices–––2005Gessertshausen
Brewery-owned well (Schwarzachtaler well, 100 m deep)–1100 m depth–Gessertshausen

Additional services

Brewing and filling (up to 32,000 bottles/hour, as of 1991)Own logistics with vehicle fleet and high-bay warehouseOwn mineral spring (Schwarzachtaler)FanShop/beverage sales

Reference customers

MAN company (beer deliveries from 1927, for over six decades)Inns and beverage retailers of the Augsburg region

Quality

The Schwarzachtaler well was awarded its mineral water licence in 1995 and the highest quality grade "Suitable for the production of infant food". In 1998 the brewery received the EC Eco-Audit and is a member of the Environmental Pact of Bavaria.

EvidenceGessertshausen
EC Eco-Audit

History

  1. 1864

    Mathias Schimpfle acquired an inn with brewing rights and agriculture in Gessertshausen

  2. 1919

    Josef Schimpfle took over the inn with its own beer production; from 1923 delivery to an inn in Deubach

  3. 1927

    First delivery vehicle of the MAN brand purchased; beer delivery to the company MAN

  4. 1939-1948

    Reconstruction after the end of the war; output had shrunk from 6,500 hl/year to 3,300 hl/year

  5. 1955

    Sons Josef and Alfons took over after the death of Josef Schimpfle; investment in a chiller and a new fermentation and storage hall

  6. 1960

    Beer output reached 23,000 hl

  7. 1964

    New bottle filling plant acquired

  8. 1968

    Entry into lemonade production, the Florenca brand was created

  9. 1970

    Switch from swing-top bottles to Euro bottles with crown caps

  10. 1978

    First fully automatic brewhouse control system commissioned

  11. 1991

    New bottle filling line with up to 32,000 bottles per hour

  12. 1995

    Mineral water licence for the Schwarzachtaler well; highest quality grade 'Suitable for the production of infant food'

  13. März 1998

    EC Eco-Audit received; member of the Environmental Pact of Bavaria

  14. Juli 1998

    Thomas Schimpfle joined the business in the fourth generation; development of the Lösch-Zwerg brand

  15. 2001

    Construction of a new storage cellar

  16. 2003

    Reintroduction of the beer speciality Freiherr von Zech

  17. 2005

    High-bay warehouse and electronic picking devices; new pure yeast cultivation plant

  18. 2006

    Fully automatic brewhouse control with computer system

  19. 2021

    Market launch of the Bazi brand (cola mix)

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