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Brauns Control – Fertigung

In-house developed control technology for biogas plants, district heating networks and building automation – hardware, software and control cabinet construction from a single source.

Brauns Control Logo

Brauns Control GmbH

Stadthagen (Blyinghausen 8)New on Amplifa

1994Founded
6Employees
300 kW bis 20 MWOutput range of district heating generators
100 kWh bis 2 MWhAnnual heat consumption of the systems
20+Projects under care for over 20 years

Family-owned control technology company since 1994

Brauns Control is a family-owned company from Stadthagen that has been developing control technology systems since 1994. The company manufactures its own in-house control circuit boards and control cabinets and develops the application software for process visualization, remote monitoring and control logic itself – in C, Assembler and Forth. The solutions cover the entire chain from planning through control cabinet construction and commissioning to maintenance, remote servicing and support. The systems are used mainly in heat supply: CHP flexibilization, thermal storage control, grid feed-in and load management for biogas plants and district heating networks, as well as measurement and control technology (MSR) for public and commercial buildings. The scope of design covers buildings and systems with an annual heat consumption of approx. 100 kWh to 2 MWh as well as district heating generators of approx. 300 kW to 20 MW output. A central feature is seamless upgradeability across all hardware generations, including the oldest installed systems.

Site
Stadthagen
Processes
Heat management systems (control of thermal storage, CHP flexibilization), Building automation / measurement and control technology (planning, delivery, commissioning,, Hardware development (in-house developed control boards), Software development (process visualization, remote monitoring, control logic; C, Assembler, Forth), Control cabinet construction (planning, manufacture, wiring of switchgear), Commissioning & service / remote servicing / maintenance (factory customer service, ticket system), Control technology for biogas plants and district heating networks (load management, grid feed-in), Building automation (measurement and control technology)
Materials
In-house developed controller boards, Gateway / IoT connection (ERDF-funded), Software development (C, Assembler, Forth)
Founded
1994
Employees
6
Industries
Public sector (schools, sports facilities, administration), Energy & heat (biogas plants, district heating networks), Commerce & industry, Social & healthcare
  1. 01

    Inquiry and on-site inspection

  2. 02

    Quotation and planning (circuit diagrams)

  3. 03

    Hardware and software development

  4. 04

    Control cabinet construction and configuration

  5. 05

    On-site commissioning

  6. 06

    Maintenance, remote servicing and support via ticket system

In-house development of hardware and software

BC-2000

In-house developed controller boards

Control hardware developed in-house, identical across all product lines and upgradeable.

BC-2020

Gateway / IoT connection (ERDF-funded)

Standardized interface between BC-2000 control technology and data platforms, cloud and energy management systems.

SW

Software development (C, Assembler, Forth)

Core software of the BC-2000 system for process visualization, remote monitoring and control logic, fully in-house.

Location

Standort Stadthagen

Stadthagen

DE

Headquarters: hardware and software development, control cabinet construction

Lot size
Individual systems and small series according to customer specification
Materials
In-house developed control boards
  • In-house control cabinet construction (since 2023)
  • BC-2000 system
  • Gateway BC-2020

Systems and assemblies

Switchgear
SwitchgearControl cabinet construction · Building automation
Gateway BC-2020
Gateway BC-2020In-house development · IoT connection for installed systems

Inside the production

Commissioning of a switchgear unit
Commissioning of a switchgear unit
Funded by the European Regional Development Fund (ERDF)
Funded by the European Regional Development Fund (ERDF)

Industries

Public sector (schools, sports facilities, administration)Energy & heat (biogas plants, district heating networks)Commerce & industrySocial & healthcare

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Heat management systems (control of thermal storage, CHP flexibilization)Engineering–––––
Building automation / measurement and control technology (planning, delivery, commissioning,Engineering–––––
Hardware development (in-house developed control boards)Engineering–––––
Software development (process visualization, remote monitoring, control logic; C, Assembler, Forth)Engineering–––––
Control cabinet construction (planning, manufacture, wiring of switchgear)Assembly–––––
Commissioning & service / remote servicing / maintenance (factory customer service, ticket system)Assembly–––––
Control technology for biogas plants and district heating networks (load management, grid feed-in)Engineering–––––

Additional services

Building automation (measurement and control technology)Heat management systems (CHP flexibilization, thermal storage control)Hardware development (control boards, switchgear)Software development (process visualization, remote monitoring, control logic)Commissioning & factory customer serviceControl cabinet constructionRemote servicing & support (ticket system)Gateway/IoT connection (BC-2020)

Milestones

  1. 1994

    Founded by Ingo Brauns in the district of Schaumburg

  2. 1995

    Patent for the energy controller

  3. 1996

    First pilot installation: Vocational School Center Rinteln

  4. 2004

    Schaumburg Innovation Award – 1st place

  5. 2023

    In-house control cabinet construction at Blyinghausen 8

  6. 2024

    Move to Blyinghausen 8, Stadthagen; Andreas and Alexander Brauns lead the company into the next generation

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