Contract manufacturing of sheet metal parts, enclosures and assemblies – punching, laser, bending and assembly technology from Breitungen
BRELI Metallverarbeitung GmbH
98597 Breitungen, Nordstraße 1 · GermanyNew on Amplifa
Sheet metal processing and enclosure technology as a full-service supplier
BRELI Metallverarbeitung GmbH is an owner-managed contract manufacturer of sheet metal parts, enclosure technology and complete assemblies headquartered in Breitungen, Thuringia. The company traces its origins to the firm Gebrüder Luck founded in 1880 in Trusetal and today manufactures using modern production processes: CNC punching and nibbling up to 3000x1250 mm, fiber laser cutting up to 3000x1500 mm, and CNC bending with bending lengths up to 3000 mm. Materials processed include steel, aluminum (also coil-coated or anodized), stainless steel, copper, brass, titanium, composite materials such as Alucobond, and PE plastic. The value chain covers, in addition to cutting, deburring, thread cutting, pressing-in, welding (TIG/MIG/MAG, spot and stud welding), assembly of component groups using riveting, screwing and bonding techniques, as well as surface finishing. Another pillar of the business is the manufacture of stainless steel commercial kitchen furniture. In-house CAD design with feasibility analysis rounds out the range of services.
- Site
- Breitungen
- Processes
- CNC punching, nibbling, CNC laser cutting (fiber laser), CNC bending, Assembly of component groups (riveting, screwing and bonding techniques), Manufacture of stainless steel commercial kitchen furniture, Pressing-in, Deburring, Thread cutting
- Materials
- Steel, Aluminum (coil-coated or anodized), Stainless steel, Copper, Brass, Titanium, Alucobond (composite material), Polyethylene (PE) plastic
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1880
- Industries
- Sheet metal and enclosure construction, Commercial kitchen technology, Contract manufacturing
- 01
CAD design and feasibility analysis
- 02
Sheet cutting / band sawing
- 03
CNC punching, nibbling
- 04
Fiber laser cutting
- 05
CNC bending
- 06
Deburring
- 07
Thread cutting and pressing-in
- 08
Welding (TIG/MIG/MAG, spot welding, stud welding)
- 09
Assembly of component groups (riveting, screwing, bonding)
- 10
Surface finishing (powder coating, galvanizing, cataphoretic coating, anodizing)
Materials and manufacturing processes
Steel
Punching up to 4 mm, laser cutting up to 8 mm sheet thickness; base material for enclosures and assemblies
Aluminum (also coil-coated or anodized)
Punchable up to 4 mm, laser cutting up to 6 mm; lightweight sheet for enclosure and housing construction
Stainless steel
Punching up to 2 mm, laser cutting up to 4–6 mm; base material for commercial kitchen furniture and corrosion-resistant components
Copper
Punching up to 2 mm, laser cutting up to 3 mm; for electrically conductive sheet metal parts
Brass
Processable in the fiber laser range up to 4 mm sheet thickness
Titanium
Laser-cuttable; for highly stressed or corrosion-resistant applications
Alucobond (composite material)
Punching and nibbling material for lightweight composite constructions
Polyethylene (PE) plastic
Punching up to 6 mm panel thickness; for sheet/panel parts containing plastic
Production site Breitungen
Breitungen
DEProduction and sales
- Materials
- Steel, aluminum, stainless steel, copper, brass, titanium, Alucobond, PE plastic
- 2x Amada punch-nibble machine (EMZ3510 3000x1250 mm, EM2510)
- Amada fiber laser Ventis 3015AJ (3000x1500 mm)
- Amada HG-ATC 100-3 press brake with automatic tool changer (3000 mm)
- Amada HFE3i 170-3 press brake with bending aid (1700 kN)
- Amada HFP 80-25 and ITS50-2 press brakes
- 2x Haeger 618MSPe insertion press
- Loewer DiscMaster 4TD-1500 deburring machine
- Loewer Swinggrinder
- Gamor RHG-M30 hydraulic thread cutting machine (M2–M30)
- Guillotine shear 3 m, band saw Amada Togu
- TIG/MIG/MAG, spot and stud welding machines
- Welding table 1000x1000 mm
Components and manufacturing spectrum
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC punching, nibblingForming | – | 3000 mm × 1250 mm | – | – | Steel, Aluminum (coil-coated or anodized), Stainless steel, Copper, Composite materials such as Alucobond, Polyethylene (PE) plastic |
| CNC laser cutting (fiber laser)Machining | – | 3000 mm × 1500 mm | – | – | Steel, Stainless steel, Aluminum, Copper, Brass, Titanium |
| CNC bendingForming | – | 3000 mm | – | – | Steel, Aluminum, Stainless steel |
| Assembly of component groups (riveting, screwing and bonding techniques)Assembly | – | – | – | – | – |
| Manufacture of stainless steel commercial kitchen furnitureAssembly | – | – | – | – | Stainless steel |
| Pressing-inAssembly | – | – | – | – | – |
| DeburringSurface | – | 1500 mm | – | – | – |
| Thread cuttingMachining | – | 900 mm × 630 mm | – | – | – |
| TIG/MIG/MAG weldingJoining | – | – | – | – | – |
| Spot weldingJoining | – | – | – | – | – |
| Stud weldingJoining | – | – | – | – | – |
| Sheet cutting (sheet metal cutting)Machining | – | 3 meters | – | – | – |
| Band sawingMachining | – | – | – | – | – |
| Tool grindingMachining | – | – | – | – | – |
| Powder coating (RAL and special colors)Surface | – | – | – | – | – |
| Hot-dip galvanizingSurface | – | – | – | – | – |
| Electro-galvanizingSurface | – | – | – | – | – |
| Cataphoretic dip coating (KTL)Surface | – | – | – | – | – |
| AnodizingSurface | – | – | – | – | – |
| CAD design / creation of own 3D models and assemblies, feasibility analysisEngineering | – | – | – | – | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Punch-nibble machine | Amada EMZ3510 | 1 | 3000x1250 mm | – | Breitungen |
| Punch-nibble machine | Amada EM2510 | 1 | – | – | Breitungen |
| Fiber laser cutting machine | Amada Ventis 3015AJ | 1 | 3000x1500 mm | – | Breitungen |
| Press brake with automatic tool changer | Amada HG-ATC 100-3 | 1 | max. bending length 3000 mm | – | Breitungen |
| Press brake with bending aid, max. press force 1700 kN | Amada HFE3i 170-3 | 1 | – | – | Breitungen |
| Press brake | Amada HFP 80-25 | 1 | – | – | Breitungen |
| Press brake | Amada ITS50-2 | 1 | – | – | Breitungen |
| Insertion press | Haeger 618MSPe | 2 | max. throat depth 450 mm, max. press force 53 kN | – | Breitungen |
| Deburring machine | Loewer DiscMaster 4TD-1500 | 1 | – | – | Breitungen |
| Deburring machine | Loewer Swinggrinder | 1 | – | – | Breitungen |
| Hydraulic thread cutting machine (threads M2 to M30) | Gamor RHG-M30 | 1 | 900x630 mm | – | Breitungen |
| Welding table | – | 1 | 1000 x 1000 mm | – | Breitungen |
| Guillotine shear (3 meters) | – | 1 | 3 meters | – | Breitungen |
| Band saw | Amada Togu | 1 | – | – | Breitungen |
| Tool grinding machine | – | 1 | – | – | Breitungen |
| TIG/MIG/MAG welding machines | – | – | – | – | Breitungen |
| Spot welding machines | – | – | – | – | Breitungen |
| Stud welding equipment | – | – | – | – | Breitungen |
Additional services
Quality management according to ISO 9001:2015
The quality of the materials and the precision of execution are the focus of production; the foundation is technical know-how built up over decades, experienced staff, and modern CAD-CAM technology. The management system is certified to ISO 9001:2015 by TÜV Rheinland Cert GmbH (Reg. No. 01 100 0100075).
| Evidence | Breitungen |
|---|---|
| ISO 9001 |
Over 140 years of tradition in metalworking
- 1880
Foundation of the firm Gebrüder Luck in Trusetal on 1 April; production of crockery fittings and box handles
- 1912
The firm, under the name Gebrüder Luck Nachfolger, owned by the Brenn family
- 1945
Post-World War II conversion of production to chains, housing for poultry rearing, and hand tools
- 1990
Foundation of BRELI Metallverarbeitung GmbH in July at the new site with a changed production profile
- 2002
Move to the new production building in Breitungen
- 2010
Initial certification to ISO 9001