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BRENNER – Fertigung

Waterjet-cut components made from foams and elastomers such as Cellasto®, Vulkollan® and Dinopur in series production.

BRENNER Logo

BRENNER GmbH & Co. KG

Dillingen-Fristingen a. d. Donau (DE)New on Amplifa

1988Founded
40Employees
>500 Mio. components/yearAnnual quantity
ca. 60 %Export share (direct/indirect)
One-off part to large seriesLot sizes

The Company

BRENNER GmbH & Co. KG has specialized in waterjet cutting of foams and elastomers since 1988. The company manufactures waterjet-cut components from high-quality polyurethane foams such as Cellasto®, Vulkollan®, Dinopur and Sylomer® as well as from rubber and caoutchouc types including foamed materials and asbestos substitutes. Production ranges from one-off parts to large series, with more than 500 million components produced annually, around 60% of which are exported directly or indirectly. Customers come from industry, mechanical engineering and trade. CNC programs are created from drawings, customer files or samples and archived. The company is located in Dillingen-Fristingen on the Danube in Bavarian Swabia and delivers to all five continents, serving business customers exclusively.

Site
Dillingen-Fristingen a. d. Donau
Processes
Waterjet cutting, Waterjet cutting of seals and technical components made from rubber/caoutchouc, Contract work / contract cutting from customer-supplied material, Pre- and post-processing of foam parts, Technical consulting and feasibility testing / development of customer-specific components, Waterjet cutting of foams and elastomers, Consulting on material selection and feasibility testing, Design/program creation from drawing, customer file or sample
Materials
Cellasto®, Sylomer®, Vulkollan®, Dinopur, PU foam (polyurethane), PE foam (polyethylene), Natural caoutchouc, Perbunan (NBR)
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1988
Employees
40
Industries
Industry, Mechanical engineering, Trade
  1. 01

    Consulting on material selection and feasibility testing

  2. 02

    Design / program creation from drawing, customer file or sample

  3. 03

    Waterjet cutting (CNC-controlled)

  4. 04

    Pre- and post-processing

  5. 05

    Quality control

  6. 06

    Worldwide shipping

Sites

Dillingen-Fristingen a. d. Donau

DE

Production and administration site

Lot size
One-off part to large series
Materials
Foams and elastomers (Cellasto®, Vulkollan®, Dinopur, Sylomer®, rubber/caoutchouc)
  • CNC-controlled waterjet cutting systems
  • Modern CNC system for program creation

Components

Seals and technical components made from elastomers
Seals and technical components made from elastomersWaterjet cutting · Industry/Mechanical engineering
Design parts made from compact polyurethane (PUR)
Design parts made from compact polyurethane (PUR)Waterjet cutting · Mechanical engineering
Seals and parts made from silicone (foam)
Seals and parts made from silicone (foam)Waterjet cutting · Industry
Components made from rubber and sponge caoutchouc
Components made from rubber and sponge caoutchoucWaterjet cutting · Industry

Inside the production

Dynamic foams
Dynamic foams
Soft foams
Soft foams
Pre- and post-processing
Pre- and post-processing
Company site Dillingen-Fristingen
Company site Dillingen-Fristingen
Expertise and innovative strength
Expertise and innovative strength

Industries

IndustryMechanical engineeringTrade

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Waterjet cuttingCutting/Severing–––One-off part – Large seriesCELLASTO®, VULKOLLAN®, Dinopur, SYLOMER®, Polyurethane foams (PU), PE foams, Foams and elastomers, Natural caoutchouc, Perbunan, Neoprene, Viton, Silicone, LINATEX®, Sponge rubber, Cellular rubber, Silicone foam, Asbestos substitutes
Waterjet cutting of seals and technical components made from rubber/caoutchoucCutting/Severingtightest tolerances (rubber parts, narrow webs, smallest––One-off part – Large seriesNatural caoutchouc, Perbunan, Neoprene, Viton, Silicone, PU, LINATEX®, VULKOLLAN®, Sponge rubber, Cellular rubber, Silicone foam, Asbestos substitutes
Contract work / contract cutting from customer-supplied materialCutting/Severing––––all types of rubber, caoutchouc and foam listed above
Pre- and post-processing of foam partsManufacturing/Other––––Foams and elastomers
Technical consulting and feasibility testing / development of customer-specific componentsEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Waterjet cutting system (CNC-controlled)––––Dillingen-Fristingen
CNC system (control of the waterjet systems, program from drawing/file/sample)––––Dillingen-Fristingen

Additional services

Waterjet cutting of foams and elastomersConsulting on material selection and feasibility testingDesign/program creation from drawing, customer file or samplePre- and post-processingCustom manufacturing by our own special production departmentContract work from material provided by the customerCut parts from one-off pieces to large series

Quality

Quality control begins as early as the raw material purchasing stage; modern measuring and testing equipment in the laboratory and in production ensures product quality. Preventive measures and inspections integrated into the production flow support the zero-defect philosophy.

EvidenceDillingen-Fristingen a. d. Donau
ISO 9001

History

  1. 1988

    Start of production with a focus on waterjet cutting technology

  2. 1996

    First certification according to DIN ISO 9001

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