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Broetje-Automation – Fertigung

Special-purpose machinery and assembly lines for the aviation industry, including AFP systems for composites

Broetje-Automation Logo

Broetje-Automation GmbH

Rastede (Lower Saxony) · Gimont (France)New on Amplifa

1979Founded
approx. 700Employees worldwide
146 Mio. €Revenue (FY 2018)
23Locations worldwide

About Broetje-Automation

Broetje-Automation GmbH is a special-purpose machinery manufacturer for the aerospace industry headquartered in Rastede (Loy district), Lower Saxony. The company develops and manufactures automatic machines and systems for the assembly of aircraft and their individual components, including automated riveting and joining systems as well as final assembly lines. As an integrator, Broetje-Automation plans and implements complete assembly lines from conception through to commissioning. Another focus is automated composites manufacturing with Automated Fiber Placement (AFP) of the STAXX family. Founded in 1979, the company employs around 700 people worldwide and is represented at 23 locations, including Germany, the USA, France, the UK, China, Russia and Japan. Since 2016 it has belonged to the Chinese Shanghai Electric Group.

Site
Rastede
Processes
Automated Fiber Placement (AFP), Automated composites manufacturing, Automated riveting (aircraft components), Joining stations, Assembly of aircraft and individual components (automatic machines and systems), Final assembly lines, Manufacturing of composites components (production facilities), Machining center for composites (series production of fiber placement technology)
Materials
Composites (fiber-reinforced plastics)
Certificates
Bombardier Diamond Award 2025
Founded
1979
Industries
Aerospace, Composites, Special-Purpose Machinery Manufacturing
  1. 01

    Engineering and Design

  2. 02

    Special-Purpose Machinery Manufacturing

  3. 03

    Assembly Line Integration

  4. 04

    AFP Systems (STAXX)

  5. 05

    Commissioning and Service

Materials and Processes

FKV

Composites (fiber-reinforced plastics)

Fiber-reinforced plastics are processed automatically using Automated Fiber Placement (STAXX family).

Locations

Rastede

DE

Headquarters (Loy district)

Gimont

FR

BA France – Automation and Machining

Industries

AerospaceCompositesSpecial-Purpose Machinery Manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Automated Fiber Placement (AFP)Additive––––Fiber-reinforced plastics (composites)
Automated composites manufacturingPlastics––––Composites
Automated riveting (aircraft components)Joining–––––
Joining stationsJoining–––––
Assembly of aircraft and individual components (automatic machines and systems)Assembly–––––
Final assembly linesAssembly–––––
Manufacturing of composites components (production facilities)Plastics––––Composites
Machining center for composites (series production of fiber placement technology)Machining––––Composites

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automated Fiber Placement (AFP) systems - STAXX Family (incl. STAXX ONE Portable)Broetje-Automation STAXX ONE Portable––––
Machining center for composites with Y-Z-axis portal (Indunorm)Broetje-Automation––2016Grenzach-Wyhlen
Riveting machines (automated)Broetje-Automation––––

Additional services

Automated special-purpose machinery for aircraft assemblyAssembly line integration (planning, conception, implementation)Automated Fiber Placement (AFP, STAXX Family)Turnkey systemsIndividual planning and integration of all manufacturing and assembly steps through to commissioningComposites manufacturing facilities

Reference customers

BombardierAirbus (co-host of the CU Innovation Days)

Quality

In 2025 the company received the Bombardier Diamond Award in the supplier program in the Indirect Goods and Services category, among other things for quality standards and continuous improvement.

EvidenceRastede
Bombardier Diamond Award 2025

History

  1. 1919

    Founding of the original company August Brötje for mechanical engineering and heating technology

  2. 1979

    Renaming of the subsidiary Brötje-Sümak-Automation to Brötje-Automation GmbH

  3. 1980–2000

    Establishment in the aviation industry with machines for automated riveting; expansion into the USA, Europe and Asia

  4. 2003

    Acquisition by the Claas Group; expansion to include joining stations and final assembly lines

  5. 2006

    Foundation of Broetje Automation-USA, Inc.

  6. 2012

    Management buy-out from CLAAS with Deutsche Beteiligung AG; renaming to Broetje-Automation

  7. 2013

    Foundation of BA Services GmbH and BA UK Ltd.; acquisition of the Aircraft and Technology Systems division of the Dürr Group

  8. 2014

    Foundation of BA Assembly & Turnkey Systems GmbH, BA Composites GmbH and Compose2Compete GmbH; acquisition of the composites division of MAG IAS

  9. 2015

    Consolidation of the Wiefelstede and Jaderberg sites into Rastede; foundation of BA Japan K.K.

  10. 2016

    Acquisition by the Shanghai Electric Group (SEG)

  11. 2021

    Merger of BA Composites GmbH into Broetje-Automation GmbH

  12. 2025

    Bombardier Diamond Award in the Supplier Recognition Program 2025

  13. 2026

    New brand identity; presentation of the STAXX AFP systems at CAMX 2026 in Atlanta; hosting of the CU Innovation Days at the Technology Center Varel

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