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Brunner Antriebstechnik – Fertigung

Sales and consulting for couplings, gearboxes, gears, graphite components as well as ultrasonic and plastic welding systems

Brunner Antriebstechnik Logo

Brunner Antriebstechnik GmbH

76448 DurmersheimNew on Amplifa

HRB 711262, AG MannheimCommercial register
Martin BrunnerManagement
DurmersheimLocation

About Brunner Antriebstechnik

Brunner Antriebstechnik GmbH is a sales and consulting provider specialized in drive technology, based in Durmersheim near Karlsruhe. The company represents renowned manufacturers and supplies couplings (gear, jaw, pin, disc, diaphragm, freewheel and torque couplings) with torques from a few Nm to over one million Nm, as well as custom gearboxes, precision and high-performance gearboxes up to 5000 kW and electric motors. The product range also includes Crown Gear Royal® crown gear sets, spur, bevel and worm gears up to Ø 2000 mm and unit weights up to 10,000 kg, graphite materials and graphite components, PAN high-performance bronzes and self-lubricating sliding elements, as well as ultrasonic cleaning and plastic welding systems. A gearbox service covers inspection, repair, maintenance and overhaul. Customer industries include mechanical engineering, rail vehicle construction, wind technology, shipbuilding, conveying technology, the aluminium industry, and the steel and chemical industries.

Site
Durmersheim
Processes
Gearbox service / inspection, repair, maintenance and overhaul of gearboxes of all kinds, Production of graphite materials (extruded, mold-pressed, isostatically pressed) /, Gear manufacturing: milling, Gear manufacturing: grinding, Gear manufacturing: shaping, Welding specialist company (certified GSI SLV), Contract and sample welding of plastics (test setups, component analysis,, Engineering portfolio for gearbox construction (rotor dynamics calculations, API, AGMA, DIN, FEM)
Materials
Electrographite CCF/XN, Electrographite EL/XN, Electrographite B 513 XN, Electrographite B 527 XN, Electrographite B 527 DXN, Electrographite B 640 XN, Electrographite B 644 XN, PAN high-performance bronze PAN10
Certificates
ISO 9001:2008, ISO 9001 (represented manufacturer)
Industries
Drive technology, Mechanical engineering, Rail vehicle construction, Wind technology, Shipbuilding, Conveying technology
  1. 01

    Consulting and design in drive technology

  2. 02

    Sales of represented manufacturers

  3. 03

    Gearbox service (inspection, repair, maintenance, overhaul)

Materials & Processes

PAN10

PAN high-performance bronze PAN10

Bronze material produced by the PAN process with improved wear resistance in mixed-friction operation.

PAN12

PAN high-performance bronze PAN12

Bronze material with better sliding and emergency-running properties than DIN bronzes.

PAN®-GF

PAN®-GF sliding elements

Self-lubricating sliding elements with solid lubrication, maintenance-free and highly wear-resistant.

CCF/XN

Electrographite CCF/XN

Extruded electrographite, among other things for graphite impeller systems for aluminium degassing.

EL/XN

Electrographite EL/XN

Extruded graphite in round formats Ø 300–600 mm.

B 513 XN

Electrographite B 513 XN

Mold-pressed graphite for components made to drawing.

B 527 XN

Electrographite B 527 XN

Mold-pressed graphite with high compressive strength.

B 527 DXN

Electrographite B 527 DXN

Mold-pressed graphite with increased density for highly stressed components.

B 640 XN

Electrographite B 640 XN

Isostatically pressed graphite in round and rectangular formats.

B 644 XN

Electrographite B 644 XN

Isostatically pressed graphite with high compressive strength for sintering and furnace applications.

CuSn12Ni

CuSn12Ni (DIN bronze)

DIN bronze as reference material in comparison to PAN high-performance bronzes.

Locations

Durmersheim

DE

Sales and consulting (office)

Products & Components

Couplings (gear, jaw, pin, disc, diaphragm, freewheel and torque couplings)
Couplings (gear, jaw, pin, disc, diaphragm, freewheel and torque couplings)Sales · Drive technology, rail vehicle construction, wind technology
Crown Gear Royal® crown gear sets
Crown Gear Royal® crown gear setsAngular gearboxes · Mechanical engineering
Gearboxes and drive technology system solutions
Gearboxes and drive technology system solutionsHigh-performance gearboxes up to 5000 kW · Mechanical engineering, conveying technology
Gears (spur gears, bevel gears, worm gears, gear racks)
Gears (spur gears, bevel gears, worm gears, gear racks)Milling, grinding, shaping · Mechanical engineering
Ultrasonic cleaning systems
Ultrasonic cleaning systemsModular systems and vibration tanks · Surface technology
Plastic welding systems
Plastic welding systemsHot element, vibration friction and laser welding · Plastics processing
Graphite components made to drawing
Graphite components made to drawingExtrusion, mold pressing and isostatic pressing · Aluminium industry, metallurgy, chemistry
PAN high-performance bronzes and sliding elements
PAN high-performance bronzes and sliding elementsSliding bearings and sliding strips · Mechanical engineering, conveying technology

Inside the production

Drive technology product range
Drive technology product range
Coupling technology from Dresden
Coupling technology from Dresden
Gearboxes and system solutions
Gearboxes and system solutions
Ultrasonic cleaning technology
Ultrasonic cleaning technology
Plastic joining technology
Plastic joining technology
Graphite materials and components
Graphite materials and components
Sliding elements made of PAN bronzes
Sliding elements made of PAN bronzes

Industries

Drive technologyMechanical engineeringRail vehicle constructionWind technologyShipbuildingConveying technologyAutomotiveAluminium industryMetallurgySteel industryChemical industryGlass industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Gearbox service / inspection, repair, maintenance and overhaul of gearboxes of all kindsAssembly–––––
Production of graphite materials (extruded, mold-pressed, isostatically pressed) /Manufacturing (pressed materials)–Round formats ∅ 30-600 mm (COVA program)––Electrographite (CCF/XN, EL/XN, B 513 XN, B 527 XN, B 527
Gear manufacturing: millingMachiningGear quality DIN 3962 up to 3Ø 2,000 mm10,000 kg––
Gear manufacturing: grindingMachining–Ø 1,600 mm–––
Gear manufacturing: shapingMachining–Ø 1,000 mm–––
Welding specialist company (certified GSI SLV)Joining–––––
Contract and sample welding of plastics (test setups, component analysis,Plastics––––Thermoplastics
Engineering portfolio for gearbox construction (rotor dynamics calculations, API, AGMA, DIN, FEM)Engineering–––––
Ultrasonic cleaning, spray cleaning, solvent systems (delivery of cleaning systems)Surface–––––
Ultrasonic welding, hot element welding, vibration friction welding, rotational friction welding,Plastics––––Thermoplastics

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Crown Gear Royal® crown gear sets (drive elements, Balance Drive AG)Balance Drive AG Crown Gear Royal®–Transmission range 1:1 to infinity, any axis angle––
Modular ultrasonic cleaning systems M 055 – M 400KLN Ultraschall AG M 055 – M 400–Tank capacities 55 – 400 litres, ultrasonic power up to 28.2 kW, heating power/module up to 14 kW–Heppenheim
Compact ultrasonic cleaning systems KT 12 – KT 40KLN Ultraschall AG KT 12 – KT 40 / dryer TL 12 – TL 40–Tank capacities 12 – 40 litres, ultrasonic power up to 1,800 W, heating power up to 2,300 W, dryer–Heppenheim
Ultrasonic standard vibration tanks SW (table/floor-standing units)KLN Ultraschall AG SW 12 – SW 90, SWC 4-D/12-D/25-D–Tank capacities 4 – 90 litres, ultrasonic power up to 1,800 W, heating power up to 5,000 W–Heppenheim
Ultrasonic vibration tanks PWAKLN Ultraschall AG PWA 070 – PWA 225–Fill volumes 70 – 225 litres, ultrasonic power up to 3 kW, heating power up to 14 kW–Heppenheim
Hot element welding systems TOOLMASTERKLN Ultraschall AG TOOLMASTER–––Heppenheim
Vibration friction welding machines LVW seriesKLN Ultraschall AG LVW series–––Heppenheim
Rotational friction welding systemKLN Ultraschall AG REK-B–––Heppenheim
Quasi-simultaneous laser welding systemKLN Ultraschall AG QSW 400 L–––Heppenheim

Additional services

Consulting in drive technologyRepresentation of renowned manufacturersCouplings (gear, jaw, pin, disc, diaphragm, freewheel, torque couplings)Gearboxes (custom, precision, high performance up to 5000 kW, worm and worm gears)Crown Gear Royal® crown gear setsElectric motorsGearbox service: inspection, repair, maintenance, overhaulUltrasonic cleaning systemsPlastic welding systemsGraphite materials and componentsPAN high-performance bronzes and sliding elementsGears (spur gears, worm gears, bevel gears, gear racks)

Quality

The represented manufacturers work with certified management systems; Kupplungswerk Dresden is certified to DIN EN ISO 9001 and certified as a welding specialist company according to GSI SLV. Gears are delivered with gear quality according to DIN 3962 up to grade 3 and with works certificates.

EvidenceDurmersheim
ISO 9001 (represented manufacturer)
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