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Stahlbau Caspers – Fertigung

Steel construction, plant engineering, and sheet metal processing for industry, hall construction, and special constructions from Düren

ST

Bruno Caspers Maschinen- und Stahlbau e.K.

52353 DürenNew on Amplifa

1982Founded
ca. 25Employees
ca. 4000 m²Operating Area
up to ca. 120 tProject Weights (Steel Construction Assembly)
HRA 2585, Amtsgericht DürenCommercial Register

About the Company

Bruno Caspers Maschinen- und Stahlbau e.K. is a medium-sized steel construction company founded in 1982 in Düren. The company manufactures, among other things, plants for the paper processing and plastic processing industries, as well as general steel high-rise construction. The range of services includes steel high-rise construction, hall construction, plant engineering, sheet metal construction, welded structures, heating parts with thread and holes, as well as cutting and blasting on a contract basis. There is a machinery park for profile and sheet metal processing on approximately 4000 m² of production area; the preparation of work creates work plans, CNC programs, and material lists from customer CAD data. Reference projects range from storage and sports halls to parking garages and conveyor system steel construction in open-pit mining, up to steel building miniatures with utility model protection. Upon request, the company also handles construction and statics, hot-dip galvanizing, coating, assembly, and transport organization.

Site
Düren
Processes
Steel high-rise construction / General steel construction (truss ties, 3-girder ties from round, Hall construction (gable roof, pitched roof, special constructions), Plant engineering (paper, plastic industry, conveyor system steel construction), Sheet metal construction (bulk hoppers, tanks, pontoons), Welded structures (welded beams from hot-rolled strips, mechanically finished), Heating parts / thermal cutting (even the most complex shaping, with thread and holes), Cutting on contract basis, Blasting on contract basis
Materials
Steel (Structural Steel), Round Tube, VA (Non-rusting Steel, Cladding), Steel (Structural Steel, Round Tube), Non-rusting Steel (VA)
Founded
1982
Employees
ca. 25
Industries
Paper Processing Industry, Plastic Processing Industry, Open-Pit Mining, Automotive Industry (Gearbox Construction), General Steel High-rise Construction
  1. 01

    Inquiry and CAD Data Acquisition

  2. 02

    Work Preparation (Work Plans, CNC Programs, Material Lists)

  3. 03

    Material Storage and Procurement

  4. 04

    Profile and Sheet Metal Processing, Heating Parts

  5. 05

    Welded Construction

  6. 06

    Galvanizing and Coating (project specific)

  7. 07

    Assembly and Transport Organization

Materials and Processes

St

Steel (Structural Steel, Round Tube)

Base material for truss ties, columns, beams, hall and plant construction.

VA

Non-rusting Steel (VA)

Used for cladding, e.g., on cantilever beams in plant construction.

Location

Standort Düren

Düren

DE

Production and Administration (Industrial Area Im Großen Tal)

Materials
Steel, Stainless Steel (VA)
  • Tafelschere Hera 3000 × 13 mm
  • Schwenkbiegemaschine Hera 3000 × 8 mm
  • Plattenbrennbohrmaschine Kaltenbach KF 2512
  • Kaltkreissäge Trennjäger PMC 108 N
  • Entgratmaschine LIMA 400 L

Components and Constructions

Steel Building Miniature (galvanized, coated)
Steel Building Miniature (galvanized, coated)Welding · Steel High-rise Construction
Monschau Parking Garage
Monschau Parking GarageSteel High-rise Construction · General Steel Construction
Office and Storage Building Scrap Dealer O + W
Office and Storage Building Scrap Dealer O + WHall Construction · General Steel Construction

Inside the production

Düren Operational Site
Düren Operational Site
Sheet and Steel Construction Manufacturing
Sheet and Steel Construction Manufacturing
Steel Construction Reference Projects
Steel Construction Reference Projects
Steel Construction Minaret in Düren
Steel Construction Minaret in Düren
Directions and Site Plan
Directions and Site Plan

Industries

Paper Processing IndustryPlastic Processing IndustryOpen-Pit MiningAutomotive Industry (Gearbox Construction)General Steel High-rise Construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel high-rise construction / General steel construction (truss ties, 3-girder ties from roundWelding––––Steel, Structural Steel, Round Tube
Hall construction (gable roof, pitched roof, special constructions)Welding––ca. 80 Tons (Project)–Steel
Plant engineering (paper, plastic industry, conveyor system steel construction)Welding––Cantilever beams up to 30 Tons; 650–Steel, VA (Stainless Steel Cladding)
Sheet metal construction (bulk hoppers, tanks, pontoons)Welding––––Steel
Welded structures (welded beams from hot-rolled strips, mechanically finished)Welding––––Steel
Heating parts / thermal cutting (even the most complex shaping, with thread and holes)Machining––––Steel, Sheet Metal
Cutting on contract basisMachining––––Steel, Sheet Metal, Profile
Blasting on contract basisSurface Treatment––––Steel
CNC programming and work preparation from customer CAD dataEngineering–––––
Steel building assembly (including RWA systems, minarets, halls)Assembly––ca. 120 Tons–Steel
Hot-dip galvanizing (construction galvanized and coated)Surface Treatment––––Steel

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cold SawTrennjäger PMC 108 N1 (for verCutting area 220 × 1000 mm, at 45° 220 × 700 mm; manual length stop 8 m; saw blades DM 560–Düren
Deburring MachineLIMA LIMA 400 L1 (for ver––Düren
Shear PressHera1 (for verCutting area 3000 x 13 mm, motorized adjustable rear stop1987Düren
Swivel Bending MachineHera1 (for ver3000 x 8 mm1987Düren
Plate Burn Hole Punching MachineKaltenbach KF 25121 (for ver–2006Düren

Additional services

Steel High-rise ConstructionHall ConstructionPlant EngineeringSheet Metal ConstructionWelded StructuresHeating Parts (Automatic Cutting) with Thread and HolesCutting and Blasting on a Contract BasisCNC ManufacturingAssemblyTransport/Logistics OrganizationGalvanizing and Coating (project specific)Industrial AssemblyDesign/Statics and Workshop Planning (project specific)

Reference customers

Spedition Strepp, DürenSpedition MeilingerGetränkeverlag Keller, DürenMonschau Parking GarageKreissparkasse Euskirchen (Parking Garage)Sports Hall KorschenbroichScrap Dealer O + WFliesen MichelsFliesen KauscheExpert Brings, DürenCar Dealership Müllejans, Nideggen-SchmidtHennes Poultry Farm, EuskirchenBiochemistry of Klinikum AachenElsdorf-Bettendorf Sewage Treatment PlantRheinbraun (Open-Pit Mining Company)Paul Emil Hoesch, Düren (Corrugated Cardboard Factory)Turkish-Islamic Cultural Association Düren (Clock Tower/Minaret)

History

  1. 1982

    Founded as a sole proprietorship; all types of locksmith work and industrial assembly

  2. 1984

    New construction of the locksmith shop, total 640 m²

  3. 1986

    Expansion by 960 m² to a total of 1600 m²

  4. 1990

    New assembly hall for steel construction, 1200 m²

  5. 2000

    New machine hall, 360 m²

  6. 2009

    New hall for profile and sheet metal processing, total 4000 m²

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