Specialist company for industrial floors: production of floor tolerances for narrow-aisle warehouses by laser-controlled grinding to DIN 15185, DIN EN 15620 and the VDMA Guideline.
BS Bodensysteme Deutschland GmbH
Leutenbach · GruibingenNew on Amplifa
Company
BS Bodensysteme Deutschland GmbH is a specialist company for industrial floors based in Leutenbach near Stuttgart. Its core competence is the production of floor tolerances to DIN 15185 Part 1, DIN EN 15620, TR 34 and the VDMA Guideline, both in new construction and in existing buildings, in particular for narrow-aisle and high-bay warehouses. To correct existing industrial floors, laser-controlled grinding machines (Laser-Grinder® and Laser-Grinder® XPT) as well as the BS-FloorLeveler are used; depending on the application, the work can be carried out while warehouse operations continue. The portfolio includes consulting, planning, execution, coordination of external specialists, joint repair by pressure grouting or JointStabilizer, chemical concrete densification, new construction of jointless reinforced concrete floor slabs, as well as surveys and expert opinions. Concrete, reinforced concrete, steel-fibre concrete, magnesia screed, coated industrial floors and lost steel formwork are processed. Reference customers come from logistics, automotive, pharmaceuticals and the food industry.
- Site
- Leutenbach
- Processes
- Production of floor tolerances to DIN 15185 Part 1, DIN EN 15620, TR 34 and the VDMA Guideline in, Grinding work with the Laser-Grinder® / Laser-Grinder XPT® in narrow-aisle warehouses (also while, Grinding work with the BS-FloorLeveler (removal of microstructures, low material removal), New construction of jointless reinforced concrete floor slabs (industrial floor construction), Joint repair: pressure grouting of joints with cement or synthetic resin (injection/grouting), Joint stabilisation with JointStabilizer (clamping of the joint), removal of joint profiles,, Chemical concrete densification based on nano-lithium technology (Pentrasil 244+® or Pentra-Guard®), Substructure stabilisation by injection of silicate resin / cement beneath floor slabs
- Materials
- Concrete, Reinforced concrete, Steel-fibre concrete, Magnesia screed, Brecoplan industrial floor, Megaplan coating, Synthetic-resin coating, Polymer-modified cement screed
- Certificates
- Survey to DIN 15185 Part 1, Survey to DIN EN 15620, Survey to DIN 18202, Testing to the VDMA Guideline (Fx number)
- Founded
- 1998
- Industries
- Logistics/warehousing (high-bay/narrow-aisle warehouses), Industrial floor construction, Materials-handling equipment/forklift industry, Automotive industry, Pharmaceuticals, Food/cold-chain logistics
- 01
Consulting
- 02
Planning
- 03
Surveying/floor tolerance testing
- 04
Execution (grinding, joint repair, concrete densification)
- 05
Coordination of the subcontracted trades
- 06
Construction-accompanying quality assurance and testing
Materials and Processes
Concrete
Base material of the processed industrial floors, e.g. in laser-controlled grinding and chemical concrete densification.
Reinforced concrete
Material for jointless floor slabs in new construction as well as renovation of old floors.
Steel-fibre concrete
Floor construction in which joints are repaired and stabilised.
Magnesia screed
Surface material whose microstructure is ground with the BS-FloorLeveler.
Synthetic-resin and Megaplan coatings
Surface systems that are processed with the BS-FloorLeveler.
Cement (grouting material)
Injected beneath the floor slab during pressure grouting of joints.
Lost steel formwork (sinus profiles)
Traversed during laser-controlled grinding with individual profile depths up to 4 mm.
Locations
Leutenbach
DEBusiness office (address in the legal notice)
Gruibingen
DEContact address
Services and Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Production of floor tolerances to DIN 15185 Part 1, DIN EN 15620, TR 34 and the VDMA Guideline inSurface | Floor tolerances to DIN 15185 Part 1, DIN EN 15620, TR 34, | – | – | – | Concrete, Reinforced concrete, Steel-fibre concrete, Magnesia screed, Brecoplan industrial floor, Megaplan coating, Polymer-modified cement screed, Synthetic-resin coating, Finplan industrial floor, Steel formwork (sinus profiles up to 4 mm) |
| Grinding work with the Laser-Grinder® / Laser-Grinder XPT® in narrow-aisle warehouses (also whileSurface | DIN 15185 Part 1, DIN EN 15620, TR 34, VDMA Guideline | – | – | – | Concrete, Reinforced concrete, Lost steel formwork |
| Grinding work with the BS-FloorLeveler (removal of microstructures, low material removal)Surface | – | – | – | – | Magnesia screed, Brecoplan industrial floors, Megaplan coatings, Synthetic-resin coatings, Concrete, polymer-modified cement screed, Reinforced concrete with treated surface |
| New construction of jointless reinforced concrete floor slabs (industrial floor construction)Assembly | DIN 15185 Part 1, DIN EN 15620, TR 34, VDMA Guideline | – | – | – | Reinforced concrete, Steel-fibre concrete |
| Joint repair: pressure grouting of joints with cement or synthetic resin (injection/grouting)Joining | – | – | – | – | Cement, Synthetic resin, Concrete floor |
| Joint stabilisation with JointStabilizer (clamping of the joint), removal of joint profiles,Joining | – | – | – | – | Concrete, Steel-fibre concrete |
| Chemical concrete densification based on nano-lithium technology (Pentrasil 244+® or Pentra-Guard®)Surface | – | – | – | – | Concrete |
| Substructure stabilisation by injection of silicate resin / cement beneath floor slabsJoining | – | – | – | – | Silicate resin, Cement, Synthetic resin |
| Surveying / tolerance testing of floor surfaces (grid levelling, profileograph,Testing | Testing to DIN 18202, DIN 15185 Part 1, DIN EN 15620, | – | – | – | – |
| Consulting, planning, coordination and construction-accompanying quality assurance for industrialEngineering | – | – | – | – | – |
| Expert opinions / tolerance testing of industrial floorsTesting | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser-controlled floor grinding machine | Concrete Grinding (UK) Ltd. Laser-Grinder® | – | Narrow aisles, travel lanes or across the full aisle width | – | – |
| Laser-controlled floor grinding machine for narrow-aisle warehouses | Concrete Grinding (UK) Ltd. Laser-Grinder XPT® | – | Narrow-aisle warehouses | – | – |
| Floor grinding machine (pivoting twin-axis yoke with grinding tools) | BS-FloorLeveler | – | Narrow aisles | – | – |
| High-performance vacuum cleaner (dry extraction during FloorLeveler grinding) | – | – | – | – | – |
| Grouting unit with silo and pressure pump (joint pressure grouting) | – | – | – | – | – |
| Injection lance (cement/synthetic-resin injection beneath floor slabs) | – | – | – | – | – |
| Drilling tool with compressed-air drive / diamond drilling tool | – | – | – | – | – |
| Measuring device for flatness testing to DIN 18202 (1-m measuring beam with sensor) | Face Consultants Ltd. FACE DIN Meter | – | Free-movement areas | – | – |
| Profileograph (flatness + wheel-path inclination, DIN 15185 Part 1) | Face Consultants Ltd. FACE DIN Profileograph | – | Narrow aisles (defined movement) | – | – |
| Profileograph for wheelbase/track-gauge measurement (DIN EN 15620) | Face Consultants Ltd. FACE Digital Wheel Base Profileograph | – | Narrow aisles (defined movement) | – | – |
| Measuring device for short-wavelength unevenness (Fx number to the VDMA Guideline) | Face Consultants Ltd. FACE Fx Meter | – | Travel lanes, measuring point spacing 2 mm | – | – |
| Profileograph | Face Consultants Ltd. Face AIO DIN_15185-Profileograph | – | – | – | – |
Additional services
Quality and Measuring Equipment
The flatness and accuracy of floor surfaces are tested mechanically with measuring equipment from the partner Face Consultants Ltd., among others to DIN 18202, DIN 15185 Part 1, DIN EN 15620 and the VDMA Guideline; results are documented in reports and are objectively verifiable.
| Evidence | Leutenbach |
|---|---|
| Survey to DIN 15185 Part 1 | |
| Survey to DIN EN 15620 | |
| Survey to DIN 18202 | |
| Testing to the VDMA Guideline (Fx number) |
History
- 1978
Start of Manfred Munz's professional career in industrial floor construction as the foundation of his specialist knowledge.
- 1998
Foundation of BS Bodensysteme Deutschland GmbH.
- 2003
After the dissolution of the joint venture Laser Grinder Europe bvba, Manfred Munz carries out customer acquisition in Germany as the sole representative of Concrete Grinding Ltd.
- 2004
Until 2006, Manfred Munz participates as the only civil engineer in the working group VDMA/FFZ/TB/AK10/N02 at the University of Munich in adapting the floor properties in DIN 15185 Part 1.
- 2013
Public statement against inaccurate statements by competitors, together with Concrete Grinding (UK) Ltd.