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BSS – Fertigung

Development and manufacturing of partial discharge monitoring systems and sensors for power transformers and electrical equipment.

BSS Logo

BSS Hochspannungstechnik GmbH

Sindelfingen · StuttgartNew on Amplifa

2013Founded as a spin-off of the University of Stuttgart
2Locations in the Stuttgart region
ISO 9001:2015certified since 10.09.2025
Extensive rangeSensors (UHF, IEC 60270, acoustic, TEV, HFCT)
WorldwideDelivery to customers in many countries

About BSS High Voltage Technology

BSS Hochspannungstechnik GmbH develops and produces partial discharge monitoring systems, UHF sensor technology, calibrators, and individual measuring technology for power transformers, gas-insulated switchgear (GIS), and other electrical energy supply equipment. The product portfolio includes multisensor monitoring systems (PDM-600, PDM-600-Mobile, PDM-80), UHF sensors for retrofitting oil separators, electrical sensors according to IEC 60270, acoustic sensors, as well as signal generators and accessories. In addition to product manufacturing, the company offers diagnostic TE measurements and TE localization in the test field and on site, consulting, training, and the development of customized measurement chains from sensor technology to cloud applications. BSS was founded in 2013 as a spin-off from the Institute for Energy Transmission and High Voltage Technology (IEH) at the University of Stuttgart and maintains this scientific exchange to this day. Development and manufacturing take place in the Stuttgart region; the final assembly of every device is carried out manually with individual end-of-line testing. Customers include power suppliers, grid operators, municipal utilities, industrial companies, and transformer manufacturers worldwide.

Site
Sindelfingen
Processes
Development and manufacturing of partial discharge monitoring systems and sensors (PDM-600,, Electrical TE measurement according to IEC 60270 (charge-based, pC), UHF Partial Discharge Measurement (electromagnetic, 300 MHz – 3 GHz), Acoustic TE measurement (ultrasound, piezoelectric sensors), TE localization on transformers and GIS (runtime measurement UHF/acoustic, test field and onsite), TE measurement with current clamps (HFCT) on cables; TE measurement on MS switchgear with TEV, Vibration monitoring of power transformers; Measurement of parasitic DC currents in, Power quality measurement (PQM-800, 8 channels, 1 MS/s, harmonics up to 500 kHz, up to 4 TB)
Materials
UHF Partial Discharge Measurement (300 MHz – 3 GHz), Electrical TE Measurement (charge-based, pC), Acoustic TE Measurement (Ultrasound), Transient Earth Voltage (TEV) Measurement, TE Measurement with High-Frequency Current Clamps, Power Quality Measurement (PQM-800), DC Point Current Measurement, Vibration Monitoring
Certificates
ISO 9001:2015
Founded
2013
Industries
Energy Supply, Grid Operators, Municipal Utilities, Industry, Transformer Manufacturers, Energy Supply Companies
  1. 01

    Research & Development (Sensor Technology, Electronics, Software)

  2. 02

    Development of custom measurement technology

  3. 03

    Manufacturing & manual final assembly

  4. 04

    End-of-Line-Testing of every device

  5. 05

    Sales and Support (Diagnostic measurements, training, monitoring operation)

Measurement Technology & Procedures

UHF

UHF Partial Discharge Measurement (300 MHz – 3 GHz)

Electromagnetic TE detection with high interference immunity, installed via oil separators or dielectric windows.

IEC 60270

Electrical TE Measurement (charge-based, pC)

Established industry standard for test field measurements and Factory Acceptance Tests via the test connection terminal.

AE

Acoustic TE Measurement (Ultrasound)

Non-intrusive detection with piezoelectric sensors on the tank, suitable for TE localization.

TEV

Transient Earth Voltage (TEV) Measurement

TE measurement on MS switchgear without electrical connection to the equipment.

HFCT

TE Measurement with High-Frequency Current Clamps

Partial discharge detection on cable terminations and cable systems.

PQ

Power Quality Measurement (PQM-800)

8-channel analysis of voltages and currents with harmonics up to 500 kHz and up to 4 TB storage.

DC

DC Point Current Measurement

Permanent capture of parasitic DC currents at the grounded neutral point of power transformers.

Vibro

Vibration Monitoring

Mechanical condition monitoring of power transformers, including detection of DC interference currents.

Locations

Sindelfingen

DE

Office and billing address

Standort Stuttgart

Stuttgart

DE

Production, development, and delivery address

  • Manual final assembly
  • End-of-Line-Testing per device

Products & Sensors

PDM-600 Multisensor TE Monitoring System
PDM-600 Multisensor TE Monitoring SystemUHF, IEC 60270, acoustic, TEV · Energy Supply
PDM-600-Mobile
PDM-600-MobileMobile TE Monitoring · Test field/Onsite
PDM-80
PDM-80Electrical Multiplex TE Monitoring · Transformers
UHF-DVS-50 Oil Separator Sensor
UHF-DVS-50 Oil Separator SensorUHF Sensor · Retrofitting DN50/DN80
UHF TE Sensor on Transformer
UHF TE Sensor on TransformerUHF Sensor Technology · Onsite Monitoring
PQM-800 Power Quality Meter
PQM-800 Power Quality MeterPower Quality · Grid Quality
PDM-SU Power Supply Unit
PDM-SU Power Supply UnitAccessory · Monitoring Infrastructure
Acoustic TE Sensors on Power Transformer
Acoustic TE Sensors on Power TransformerAcoustic Measurement Technology · Onsite Diagnosis

Inside the production

Production of the UHF Sensor DVS-50
Production of the UHF Sensor DVS-50
Production of the UHF Sensor PS1
Production of the UHF Sensor PS1
Founders Dr. Michael Beltle and Dr. Martin Siegel with installed PDM-600
Founders Dr. Michael Beltle and Dr. Martin Siegel with installed PDM-600
Development work at BSS
Development work at BSS
UHF and acoustic TE localization on transformer
UHF and acoustic TE localization on transformer
PDM-600 Software Interface
PDM-600 Software Interface
Diagnostic TE Measurement on Transformer
Diagnostic TE Measurement on Transformer
Made in Germany
Made in Germany

Industries

Energy SupplyGrid OperatorsMunicipal UtilitiesIndustryTransformer ManufacturersEnergy Supply CompaniesIndustrial Companies

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacturing of partial discharge monitoring systems and sensors (PDM-600,Testing––––Electronic Components
Electrical TE measurement according to IEC 60270 (charge-based, pC)Testing–––––
UHF Partial Discharge Measurement (electromagnetic, 300 MHz – 3 GHz)Testing–––––
Acoustic TE measurement (ultrasound, piezoelectric sensors)Testing–––––
TE localization on transformers and GIS (runtime measurement UHF/acoustic, test field and onsite)Testing–––––
TE measurement with current clamps (HFCT) on cables; TE measurement on MS switchgear with TEVTesting–––––
Vibration monitoring of power transformers; Measurement of parasitic DC currents inTesting–––––
Power quality measurement (PQM-800, 8 channels, 1 MS/s, harmonics up to 500 kHz, up to 4 TB)Testing–––––
Consulting, training, and development-accompanying investigations (voltage strength,Engineering–––––
Development of individual measuring technology (sensors to cloud, UHF sensors, transient recorders,Engineering–––––
Manual final assembly and individual end-of-line testing of every deviceAssembly–––––

Additional services

Diagnostic TE measurements and TE localization on transformers and GIS (test field and onsite)Consulting, training, and investigation services for high voltage technologyDevelopment of individual/customized measuring technologyOnline TE monitoring (UHF, electrical IEC 60270, acoustic, TEV)Vibration monitoring of power transformersMeasurement of parasitic DC currents (DC neutral point currents)

Quality & Certification

The processes are certified according to ISO 9001:2015 (SGS, Certificate DE25/00000676, valid until 09.09.2028). Every monitoring system, every sensor, and every signal generator undergoes individual end-of-line testing before delivery.

EvidenceSindelfingenStuttgart
ISO 9001:2015

History

  1. 2013

    Founded as a spin-off from the Institute for Energy Transmission and High Voltage Technology (IEH) of the University of Stuttgart by Dr. Martin Siegel and Dr. Michael Beltle

  2. 2025

    ISO-9001:2015 certification by SGS (Certificate DE25/00000676, valid since 10.09.2025)

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