
Development and production of custom Styropor® molded parts: packaging, insulation and technical molded parts.

Buddenberg Kunststoffe Fliegel GmbH & Co. KG
Bad DriburgNew on Amplifa
About Buddenberg Kunststoffe
Buddenberg Kunststoffe Fliegel GmbH & Co. KG, based in Bad Driburg, develops, designs and produces custom molded parts made of Styropor® (expandable polystyrene, EPS). The product portfolio includes precision-fit insulation, packaging systems, full packaging, packaging for technical devices, and technical molded parts; standard products are also offered for typical applications. Production takes place in a density range of 20 to approx. 50 kg/m³ on an in-house machine park for molded part production; continuous inspections ensure compliance with the company's own quality standards throughout the entire manufacturing process. The development service processes CAD data into virtual models, creates hand samples on request, and then produces the final molds – even in small lot sizes. Thanks to fast mold changes, an in-house logistics department with its own vehicle fleet and just-in-time delivery, customers receive their product as needed at the point of use, which reduces inventory costs. Customers come primarily from the packaging industry as well as from insulation and technical molded part applications.
- Site
- Bad Driburg
- Processes
- Development, design and production of custom molded parts made of Styropor® (EPS molded parts)., CAD design and virtual models, creation of hand samples, mold making (production of the, Development and design (CAD, hand samples, mold making), Production of Styrofoam molded parts (density 20–50 kg/m³), Standard products for typical applications, Just-in-time delivery with in-house logistics department and vehicle fleet, Production in small lot sizes, Fast mold changes
- Materials
- Styropor® (expandable polystyrene), CAD design and mold making, EPS molded part production
- Certificates
- ISO 9001
- Industries
- Packaging industry, Insulation, Technical molded parts, Technical molded parts / Insulation
- 01
Development and design (CAD, virtual models)
- 02
Hand sample creation
- 03
Mold making
- 04
Production of EPS molded parts
- 05
Quality control
- 06
Just-in-time logistics with own vehicle fleet
Materials & Processes
Styropor® (expandable polystyrene)
Material for custom molded parts such as insulation, packaging systems, full packaging and technical molded parts in the density range 20–50 kg/m³.
CAD design and mold making
Creation of realistic virtual models from CAD data, hand samples and production of the final molds.
EPS molded part production
Production of molded parts with a density of 20 to approx. 50 kg/m³, also in small lot sizes with fast mold changes.
Site

Bad Driburg
DEHeadquarters and Production
- Lot size
- Small lot sizes
- Materials
- Styropor® (EPS)
- Molded part production systems for Styropor® molded part manufacturing
Components




Inside the production






Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development, design and production of custom molded parts made of Styropor® (EPS molded parts).Plastics | – | – | – | small lot sizes | Styropor® (EPS) |
| CAD design and virtual models, creation of hand samples, mold making (production of theEngineering | – | – | – | – | Styropor® (EPS) |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Molded part production systems (machine park for Styrofoam molded part manufacturing) | – | – | – | – | Bad Driburg |
Additional services
Quality
Continuous inspections throughout the entire manufacturing process guarantee compliance with the company's own quality standards.
| Evidence | Bad Driburg |
|---|---|
| ISO 9001 |