Machines and process solutions for hard fine machining of rotationally symmetric, disc-shaped components and shafts.
Buderus Schleiftechnik GmbH
Industriestraße 3, 35614 AßlarNew on Amplifa
About Buderus Schleiftechnik
Buderus Schleiftechnik GmbH, based in Aßlar, is a mechanical engineering company specializing in cutting and hard fine machining. The company develops and manufactures process solutions and machine concepts for the precision machining of rotationally symmetric, disc-shaped components and shafts. The machine portfolio includes hard/soft turning and grinding machines (including iCompact, uFlex, 235VH/VM, BV 400-4000, UGrind DD) and enables combination and simultaneous processes with hard turning, honing, internal and external grinding, and driven tools. In addition to machine technology, Buderus offers automation, service (maintenance, spare parts, digital support) and support from sample parts through to series solutions. Customer industries include mechanical engineering, automotive/future mobility (rotor shafts, e-shafts) and wind energy. The company is part of the DVS TECHNOLOGY GROUP and supplies customers worldwide.
- Site
- Aßlar
- Processes
- Hard turning, Honing, Internal grinding, External grinding, Combination and simultaneous processes (hard turning, honing, internal and external grinding,, Hard/soft turning and grinding for shafts and gears (uFlex), Milling (driven tools / uFlex), Vertical hard/soft machining, complete machining in one setup (BV 400-4000)
- Materials
- Hard turning, Honing, Internal and external grinding, Combination and simultaneous processes, Milling with driven tools
- Certificates
- Global service network
- Employees
- 201–500
- Industries
- Mechanical engineering, Automotive/Future Mobility, Wind energy, Cutting/Hard fine machining, Automotive/Future Mobility (rotor shafts, e-shafts)
- 01
Engineering and process development
- 02
Mechanical engineering (hard/soft turning, milling and grinding machines)
- 03
Automation
- 04
Commissioning and sample part support
- 05
Service (maintenance, spare parts, digital support)
Processes and Technologies
Hard turning
Hard fine machining of hardened rotationally symmetric components with the shortest cycle times.
Honing
Fine machining of functional surfaces to achieve high surface qualities.
Internal and external grinding
Precision grinding of internal and external contours of rotationally symmetric workpieces.
Combination and simultaneous processes
Flexible combination of hard turning, honing, grinding and driven tools in one machine.
Milling with driven tools
Additional milling in the turning and grinding process, e.g. for shafts and gears (uFlex).
Locations
Aßlar
DEHeadquarters with development and machine manufacturing
- Part weight / size
- Workpiece diameter up to 4000 mm (BV 400-4000)
- Materials
- Steel, hardened workpieces
- iCompact (length max. 100 mm, Ø max. 150 mm)
- uFlex (length max. 650/1000 mm, Ø max. 350 mm)
- 235VH/VM (length max. 450 mm, Ø max. 80 mm)
- BV 400-4000 (length 500 mm, Ø 400–4000 mm)
- UGrind DD (thickness max. 50 mm, Ø 130–500 mm)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Hard turningCutting | – | – | – | – | – |
| HoningSurface | – | – | – | – | – |
| Internal grindingCutting | – | – | – | – | – |
| External grindingCutting | – | – | – | – | – |
| Combination and simultaneous processes (hard turning, honing, internal and external grinding,Cutting | – | – | – | – | – |
| Hard/soft turning and grinding for shafts and gears (uFlex)Cutting | – | 650/1000 mm | – | – | – |
| Milling (driven tools / uFlex)Cutting | – | 650/1000 mm | – | – | – |
| Vertical hard/soft machining, complete machining in one setup (BV 400-4000)Cutting | – | 500 mm × 400 - 4000 mm (Ø) | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Hard/soft turning and grinding machine | Buderus Schleiftechnik iCompact | – | Workpiece length max. 100 mm, workpiece Ø max. 150 mm | – | Aßlar |
| Hard/soft turning, milling and grinding machine for shafts and gears | Buderus Schleiftechnik uFlex | – | Workpiece length max. 650/1000 mm, workpiece Ø max. 350 mm | – | Aßlar |
| Shaft and center drive machine (hard/soft turning and grinding machine for shafts and hollow shafts) | Buderus Schleiftechnik 235VH / VM | – | Workpiece length max. 450 mm, workpiece Ø max. 80 mm | – | Aßlar |
| Vertical hard/soft machining center | Buderus Schleiftechnik BV 400-4000 | – | Workpiece length 500 mm, workpiece Ø max. 400-4000 mm | – | Aßlar |
| Grinding machine (DD, Future Mobility) | Buderus Schleiftechnik UGrind DD | – | Workpiece thickness max. 50 mm, workpiece Ø max. 130-500 mm | – | Aßlar |
Additional services
Quality and Service
The manufacturing solutions are designed for uncompromising quality and economic efficiency; a global service network ensures maintenance, spare parts and digital support to maintain machine performance.
| Evidence | Aßlar |
|---|---|
| Global service network |