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buhl-paperform – Fertigung

Manufacturer of molded fiber packaging and fiber cast parts made from recovered paper as a sustainable Styrofoam alternative.

buhl-paperform Logo

buhl-paperform GmbH

57299 Burbach (Kalteiche site)New on Amplifa

1996Founded
4,100 t/yearRecovered paper recycling
HRB 2119, AG SiegenCommercial register
3Manufacturing technologies (NormTec, PressTec, FineTec)

About buhl-paperform

buhl-paperform GmbH, based in Burbach (Siegerland), produces custom molded fiber packaging and fiber form parts made from recovered paper as a sustainable alternative to petroleum-based packaging materials such as Styrofoam. Founded in 1996, the family-owned company is one of the pioneers of molded fiber production in Germany and installed the first FineTec production line for molded fiber packaging there. Production is carried out using three manufacturing technologies (NormTec, PressTec and FineTec) as well as an Express range without tooling costs; around 4,100 tonnes of recovered paper are recycled annually. The single-material solutions made from up to 100 % recovered paper are recyclable and compostable and can be integrated into automated packing and logistics processes. The team of development engineers supports projects from requirements gathering through design to logistics support. Customers come from among others the automotive, sanitary, medical technology, electronics and food industries, including Brabantia and TECE.

Site
Burbach
Processes
Molded fiber / fiber form parts (custom, NormTec), Molded fiber packaging – FineTec, FineTec process (thin-walled, precise molded fiber parts), PressTec (molded fiber parts with precise fit, pressed through), NormTec (molded fiber parts with high rigidity/stability), Express molded fiber parts (standard parts without tooling), Packaging engineering / design of molded fiber packaging by development engineers, Design/development by development engineers
Materials
Recovered paper, Paper-based material, Recovered paper (molded fiber), NormTec process, PressTec process, FineTec process, Express molded fiber parts
Founded
1996
Industries
Automotive, Chemicals/Pharmaceuticals/Liquids, DIY, Electronics/Electrical Engineering, Energy Storage and Charging Systems, Hazardous Goods
  1. 01

    Requirements gathering and consulting

  2. 02

    Design/packaging engineering by development engineers

  3. 03

    Tooling or production preparation

  4. 04

    Molded fiber production (NormTec, PressTec or FineTec)

  5. 05

    Automation-ready packaging solution

  6. 06

    Logistics support and shipping

Materials and Processes

Altpapier

Recovered paper (molded fiber)

Raw material for all molded fiber parts; the single-material solutions consist of up to 100 % recovered paper and are recyclable and compostable.

NormTec

NormTec process

Production of molded fiber parts with high rigidity and stability for product protection and transport.

PressTec

PressTec process

Pressed-through molded fiber parts with precise fit for transport protection and presentation.

FineTec

FineTec process

Thin-walled, precise molded fiber parts for the highest demands, e.g. medical technology products.

Express

Express molded fiber parts

Standard parts without tooling costs, immediately available and integrable into existing packaging processes.

Sites

Standort Burbach (Kalteiche site)

Burbach (Kalteiche site)

DE

Headquarters and production

Materials
Recovered paper / molded fiber
  • FineTec production line

Parts

BucPac bucket protective cushion
BucPac bucket protective cushionMolded fiber · Household/shipping
Molded fiber part for clinic monitor
Molded fiber part for clinic monitorFineTec · Medical technology
Molded fiber insert for cleaning unit
Molded fiber insert for cleaning unitMolded fiber · Food industry
Molded fiber insert for shower set
Molded fiber insert for shower setNormTec · Sanitary engineering
Molded fiber pallets
Molded fiber palletsMolded fiber · worldwide shipping
Advent calendar tray
Advent calendar trayFineTec · presentation packaging

Inside the production

Raw material recovered paper
Raw material recovered paper
Testing of molded fiber parts
Testing of molded fiber parts
Stackability of molded fiber parts
Stackability of molded fiber parts
Molded fiber packaging as assembly carrier
Molded fiber packaging as assembly carrier
Slide box L-BOXeco
Slide box L-BOXeco
Project progress meeting with customers
Project progress meeting with customers

Industries

AutomotiveChemicals/Pharmaceuticals/LiquidsDIYElectronics/Electrical EngineeringEnergy Storage and Charging SystemsHazardous GoodsHouseholdHobby & LeisureCorrosion ProtectionFood IndustryMedical/Medical TechnologyMetrology and Control EngineeringFurniture/Furnishing/GardenOnline and Express ShippingSanitary/Sanitary Engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Molded fiber / fiber form parts (custom, NormTec)Casting––––Altpapier
Molded fiber packaging – FineTecCasting––––Altpapier
FineTec process (thin-walled, precise molded fiber parts)Casting––––Altpapier
PressTec (molded fiber parts with precise fit, pressed through)Casting––––Altpapier
NormTec (molded fiber parts with high rigidity/stability)Casting––––Altpapier
Express molded fiber parts (standard parts without tooling)Casting––––Altpapier
Packaging engineering / design of molded fiber packaging by development engineersEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Molded fiber production lineFineTec–––Burbach / Kalteiche

Additional services

Design/development by development engineersCustom molded fiber partsExpress molded fiber parts without tooling costsManufacturing with NormTec, PressTec and FineTecAutomation-ready packaging solutionsConsulting and logistics support

Reference customers

Paul Lindner GmbHBrabantiaTECE GmbH

History

  1. 1961

    Founding of Heinrich Buhl GmbH by the grandfather of Christoph Buhl

  2. 1996

    Founding of buhl-paperform and installation of the first FineTec production line for molded fiber packaging in Germany

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