Development and manufacturing of power electronics, switching power supplies, thyristor power controllers, motor controls and complete embedded systems
BURGER ENGINEERING GmbH
Schwaig (Headquarters)New on Amplifa
About BURGER ENGINEERING
BURGER ENGINEERING GmbH in Schwaig near Nuremberg is a company of the family-owned BURGER GROUP and specializes in product development and OEM services for electronics, firmware, software and mechanics. Among other things, the company develops and manufactures single-phase thyristor power controllers (LEBER power controllers) in eight series from its own production, custom power supplies and switching power supplies, motor controls for DC/BLDC motors including FOC control, and complete mechatronic components. The OEM services include SMD assembly of small to large series, manual THT assembly, enclosure manufacturing, front panel machining, cable assembly, complete assembly, prototype and device manufacturing, test equipment construction as well as EMC assessment and device approvals. Customers come from drive technology, automation, automotive, medical technology, aviation, energy technology and consumer electronics, including Volkswagen, Hilscher, E-T-A, Faulhaber and the Federal Police. Development is carried out in compliance with standards including EN ISO 13485, IEC 61508 and Automotive-SPICE.
- Site
- Schwaig
- Processes
- SMD assembly of electronic modules, Manual THT assembly for special parts, Creation of manufacturing data, Test equipment construction, Optical inspection (including 3D scanner), Environmental tests (shaker, climate), Electrical testing with own test field, Device manufacturing single-unit and series production including prototype manufacturing
- Materials
- GFK (glass-fiber reinforced plastic), Glass-fiber reinforced plastic, PCB assembly
- Certificates
- ISO 9001, ISO 13485
- Employees
- > 50
- Industries
- Drive technology, Automation technology, Automotive, Consumer Electronics, Energy technology, Gaming industry
- 01
Systems engineering and product development (electronics, firmware, software)
- 02
Creation of manufacturing data
- 03
SMD/THT assembly manufacturing
- 04
Enclosure and front panel manufacturing
- 05
Assembly, cable assembly, commissioning
- 06
Testing (optical, electrical, environmental tests, EMC)
- 07
Device approval and documentation
- 08
Warehousing, service, obsolescence management
Materials and Processes
Glass-fiber reinforced plastic
Used for enclosure manufacturing as part of device manufacturing, e.g. for ground power supply units for aircraft.
PCB assembly
Combination of automated SMD assembly and manual THT assembly for special parts in small to large series.
Locations
Schwaig
DEHeadquarters, development and manufacturing
- Lot size
- Single piece to series (prototypes, small to large series)
- Materials
- PCBs, SMD/THT components, GFK, cables
- SMD placement machine
- 3D scanner
- Shaker (environmental testing)
- Climate test chamber
- EMC test station
- Front panel machining (milling, laser, printing)
- Test field
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| SMD assembly of electronic modulesAssembly | – | – | small to large series | – | PCBs, SMD components |
| Manual THT assembly for special partsAssembly | – | – | – | – | PCBs, THT components |
| Creation of manufacturing dataEngineering | – | – | – | – | – |
| Test equipment constructionTesting | – | – | – | – | – |
| Optical inspection (including 3D scanner)Testing | – | – | – | – | – |
| Environmental tests (shaker, climate)Testing | – | – | – | – | – |
| Electrical testing with own test fieldTesting | – | – | – | – | – |
| Device manufacturing single-unit and series production including prototype manufacturingAssembly | – | – | – | Single piece | – |
| Enclosure manufacturingAssembly | – | – | – | – | GFK |
| Front panel machining (milling, laser, printing)Machining | – | – | – | – | – |
| Complete assembly and wiringAssembly | – | – | – | – | – |
| Cable assembly (crimping, soldering)Assembly | – | – | – | – | Cables |
| Commissioning and device testingTesting | – | – | – | – | – |
| EMC assessment at own test stationsTesting | – | – | – | – | – |
| Service and repairsAssembly | – | – | – | – | – |
| Electronics developmentEngineering | – | – | – | – | – |
| Firmware and software developmentEngineering | – | – | – | – | – |
| Mechanics development / mechanical engineering designEngineering | – | – | – | – | – |
| Verification and validationTesting | – | – | – | – | – |
| Development and manufacturing of single-phase thyristor power controllers (own production, 8Engineering | – | – | – | – | – |
| Development of custom power supplies/switching power suppliesEngineering | – | – | – | – | – |
| Motor controls for DC/BLDC motors including FOC controlEngineering | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Placement machine (SMD) | – | – | – | – | Schwaig |
| 3D scanner | – | – | – | – | Schwaig |
| Shaker (environmental testing) | – | – | – | – | Schwaig |
| Climate test chamber (environmental testing) | – | – | – | – | Schwaig |
| EMC test station | – | – | – | – | Schwaig |
| Front panel machining (milling, laser, printing) | – | – | – | – | Schwaig |
Additional services
Reference customers
Quality and Standards
Quality is ensured by certified quality management systems according to ISO 9001 and ISO 13485. Own test stations, test equipment, 3D scanners, environmental tests (shaker, climate) and an own test field with logging guarantee reproducible quality and traceability.
| Evidence | Schwaig |
|---|---|
| ISO 9001 | |
| ISO 13485 |
History
- 2011
Federal Police uses BURGER ENGINEERING ground power units
- 2013
Presentation of AutoTool2000 CPK at Productronica
- 2016
Member of the family-owned BURGER GROUP
- 2019
Project start of CPC12 bus controller with E-T-A; official Hilscher NetX design-in partner (since SPS 2018)