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bwe – Fertigung

Planning and construction of biogas plants, CHP service, district heating, electrical engineering and photovoltaics from Friesoythe

bwe Logo

bwe Energiesysteme GmbH & Co. KG

Zeppelinring 12–16 · 26169 Friesoythe · DENew on Amplifa

2000Founded
~100Employees
75–150 kW elFarm power plant sizes; over 100 plants in operation
GmbH & Co. KG · HRB 4644, Local CourtLegal form

The Company

bwe Energiesysteme is a medium-sized company from the Oldenburg Münsterland region based in Friesoythe (Lower Saxony). Founded in 2000 as a specialist in biogas plants, the company plans and builds renewable energy generation facilities with around 100 employees, including 75–150 kW farm power plants, large-scale plants and waste plants for the fermentation of organic residual materials. As a general contractor, bwe offers turnkey projects from design and approval planning through welding work in stainless steel and black steel, control cabinet construction and pre-assembly of technology containers to on-site installation, commissioning and service. In addition to plant construction, the range of services includes CHP service (manufacturer-independent), biomethane upgrading, local and district heating, transfer stations, heating system construction, heat pumps, photovoltaics, automation and a 24-hour emergency service. Customers come from agriculture, agribusiness and the food industry, slaughterhouses, waste management, industry and municipalities; reference projects have also been implemented in the United Kingdom.

Site
Friesoythe
Processes
Welding work in stainless steel (welding workshop, bwe components and custom elements), Welding work in black steel (welding workshop, bwe components and custom elements), Control cabinet construction (small distribution boards, marshalling cabinets, emergency power, Pre-assembly / conversion of sea containers into technology containers, Biogas plant construction (farm power plant 75|99|150 kW, turnkey), Planning and approval planning (design, approval and execution planning, 3D drawing), CHP service (maintenance, repair, repowering, installation), Digestate processing (separators, digestate dryers, digestate evaporators, belt dryers)
Materials
Stainless steel, Black steel, Concrete
Certificates
WHG certificate, TÜV certificates, ISO 9001
Founded
2000
Employees
~100
Industries
Agriculture, Agribusiness and food industry, Slaughterhouses, Waste management, Industry (heat supply), Municipalities / heating networks
  1. 01

    Planning and approval planning (3D)

  2. 02

    Procurement and warehousing of components

  3. 03

    Stainless steel / black steel welding workshop

  4. 04

    Control cabinet construction

  5. 05

    Pre-assembly / conversion of sea containers into technology containers

  6. 06

    On-site installation and commissioning

  7. 07

    Service, maintenance and remote monitoring

Materials & Processes

V2A

Stainless steel

Welding work in the in-house workshop for bwe components and custom elements, e.g. separator screen drums.

S235

Black steel

Welding work in the in-house workshop for plant components and custom elements.

Bet.

Concrete

Concrete tanks for fermenters and digestate storage with emission or supported-air roofs.

Location

Standort Friesoythe

Friesoythe

DE

Head office: administration, planning, welding workshops, control cabinet construction, pre-assembly, warehouse, PV

Materials
Stainless steel, black steel
  • Stainless steel welding workshop
  • Black steel welding workshop
  • Pre-assembly hall (sea containers into technology containers)
  • Control cabinet construction hall
  • Electrical hall
  • PV hall
  • Biogas warehouse
  • Control room / remote maintenance

Components & Plants

Mobile heating center (rental service, up to 600 kW)
Mobile heating center (rental service, up to 600 kW)Assembly · heat supply
G-Box 50 plus & G-Box 20 (mini CHP)
G-Box 50 plus & G-Box 20 (mini CHP)Combined heat and power · agriculture
Digestate storage with supported-air roof structure
Digestate storage with supported-air roof structureConcrete tank / roof structure · biogas plant construction

Inside the production

Company headquarters Friesoythe
Company headquarters Friesoythe
Biogas plant Kastens farm
Biogas plant Kastens farm
Heat supply for the Lähden export slaughterhouse
Heat supply for the Lähden export slaughterhouse
Biogas plant in the Eifel
Biogas plant in the Eifel
Plant at the Sandering farm
Plant at the Sandering farm

Industries

AgricultureAgribusiness and food industrySlaughterhousesWaste managementIndustry (heat supply)Municipalities / heating networksGastronomy and retail (organic waste)Disposal/waste managementMunicipalities/heating networksGastronomy/retail (organic waste)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding work in stainless steel (welding workshop, bwe components and custom elements)Joining––––Stainless steel
Welding work in black steel (welding workshop, bwe components and custom elements)Joining––––Black steel
Control cabinet construction (small distribution boards, marshalling cabinets, emergency powerAssembly––––Stainless steel, Steel
Pre-assembly / conversion of sea containers into technology containersAssembly–––––
Biogas plant construction (farm power plant 75|99|150 kW, turnkey)Engineering–––––
Planning and approval planning (design, approval and execution planning, 3D drawing)Engineering–––––
CHP service (maintenance, repair, repowering, installation)Engineering–––––
Digestate processing (separators, digestate dryers, digestate evaporators, belt dryers)Engineering–––––
Digestate storage construction (emission roof, supported-air roof structure with gas storage,Engineering––––Concrete
Gas upgrading to biomethane (membrane technology, pressure swing adsorption, pressure waterEngineering–––––
Piping constructionJoining–––––
Heating construction / district and local heating networks / transfer stations (planning,Assembly–––––
Electrical installation, electrical engineering, medium-voltage systems, remote control technology,Assembly–––––
Photovoltaic installation (10 kWp to 750 kWp and above, rooftop and ground-mounted)Assembly–––––
Heat pump installation (NIBE)Assembly–––––
Sewage sludge drying (drying and pelletizing to 90 percent dry matter content,Engineering–––––
Waste plants (biogas plant operation with organic waste, substrate separation, pasteurization)Engineering–––––
Overpressure protection (own prototype, maintenance-free, heated)Engineering–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Stainless steel welding workshop–1––Zeppelinring 12-16, 26169 Friesoythe
Black steel welding workshop–1––Zeppelinring 12-16, 26169 Friesoythe
Pre-assembly hall (conversion of sea containers into technology containers)–1––Zeppelinring 12-16, 26169 Friesoythe
Control cabinet construction hall–1––Zeppelinring 12-16, 26169 Friesoythe
Mobile heating center (oil/gas operation, up to 600 kW, 1000-liter oil tank)––––Zeppelinring 12-16, 26169 Friesoythe
Mobile gas flare (max. 500 m³/h, DN 80 to DN 200)––––Zeppelinring 12-16, 26169 Friesoythe
Mobile press screw separator (cast iron housing, screen drum V2A 0.5 mm slot width, 5–15 m³/h)––––Zeppelinring 12-16, 26169 Friesoythe
Dorset digestate drying plantDorset1500 kW th2014Customer site Bösel

Additional services

Biogas plant construction (general contractor, turnkey)Farm power plant 75/99/150 kWWaste plantsBiomethane upgradingBiogas service & maintenanceCHP service (manufacturer-independent)FlexibilizationDigestate storage & digestate processingHeating construction / local & district heating / transfer stationsHeat pumps (NIBE)Sewage sludge dryingPhotovoltaicsElectrical engineering & control cabinet constructionAutomation & control roomBattery storageRental service (mobile heating centers, gas flares, separators)Planning & approval planningSubsidy consulting24-hour emergency serviceTraining (TRGS 529, TRAS 120)

Reference customers

Gert Ruschulte (dairy farm, Ohne)Export slaughterhouse Lähden – Ficker & Henke GmbHBioenergie EilersSandering farmHeinfelder Naturstrom GmbH & Co. KGSteinhoff Familienholding GmbH (Felgentreu biogas park)H & M Elberfeld GbRHubert Taubenheim (Taubenheim Biogas GmbH & Co. KG)Hinrich PossenriedeBioenergie Guntrup

Quality

Quality is ensured through regular employee training and continuing education, cooperation with universities, and recognized certifications (including WHG certificate, TÜV certificates). Before acceptance, experts inspect the plants and documentation.

EvidenceFriesoythe
WHG certificate
TÜV certificates
ISO 9001

History

  1. 2000

    Founded as a specialist in biogas plants

  2. 2001

    Start of construction of 75–150 kW farm power plants; more than 100 plants built since then

  3. 2006

    Heinfelde operator consortium: two bwe biogas plants commissioned

  4. 2007/2008

    Construction of the Felgentreu biogas park (10 plants, 8.44 MW el)

  5. 2015

    bwe biogas plant in West London awarded best waste treatment project by UK AD & Biogas (also in 2016)

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