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BYK Metallbau – Fertigung

Laser cutting of sheet and tube, CNC milling and metal construction with planning and assembly from Kalkar on the Lower Rhine

BYK Metallbau Logo

BYK Metallbau GmbH

Kalkar, DENew on Amplifa

GmbHLegal form
KalkarLocation (manufacturing and metal construction)
6 kWFiber laser power
Single parts, small batches andLot sizes

About BYK Metallbau

BYK Metallbau GmbH from Kalkar on the Lower Rhine combines industrial sheet metal processing with architectural metalwork and structural steel construction. Its production range includes laser cutting of sheet and tube on a 6-kW fiber laser, CNC milling, swivel bending and punching; manufacturing is carried out to drawing as single parts, small batches and recurring production tasks in steel, stainless steel and aluminium as well as hollow profiles. In metal construction, the company realizes balcony, staircase and railing constructions, canopies, patio roofs and carports, gate constructions with fire protection doors, and steel load-bearing structures for halls with columns, roof beams and bracing. In addition, welding and locksmith work as well as a service for fire protection doors, roller and sectional doors are performed. The services cover the entire chain from planning with 2D and 3D drawings through structural analysis and manufacturing to on-site assembly at the customer.

Site
Kalkar
Processes
Laser cutting of sheet (6 kW fiber laser), Laser cutting of tube, CNC milling, Swivel bending, Punching, Sheet metal processing, Welding work, Locksmith work
Materials
Steel, Sheet metal, Hollow profile, Laser cutting (6 kW fiber laser), CNC milling, Swivel bending, Punching, Welding and locksmith work
Industries
Metal construction, Structural steel construction, Sheet metal processing
  1. 01

    Planning and design (2D, 3D and production drawings)

  2. 02

    Structural analysis

  3. 03

    Laser cutting

  4. 04

    CNC milling

  5. 05

    Swivel bending and punching

  6. 06

    Welding and locksmith work

  7. 07

    Assembly

Materials and Processes

LASER

Laser cutting (6 kW fiber laser)

Cutting of sheet and tube, including round contours, for single parts and small batches.

FRÄSEN

CNC milling

Machining to drawing as part of production.

BIEGEN

Swivel bending

Edge forming of sheet metal to produce components and constructions.

STANZEN

Punching

Forming process for sheet metal components.

SCHWEISSEN

Welding and locksmith work

Joining and processing of metal constructions including assembly.

Locations

Kalkar

DE

Manufacturing and metal construction

Lot size
Single parts, small batches and recurring production tasks
Materials
Steel, stainless steel, aluminium, sheet metal, hollow profiles
  • Laser cutting system (6 kW fiber laser)
  • CNC milling machine
  • Swivel bending machine
  • Punching machine

Components and Projects

Sheet metal parts with round contours (laser cutting)
Sheet metal parts with round contours (laser cutting)Laser cutting · Sheet metal processing
Outdoor staircase with landings and railings
Outdoor staircase with landings and railingsMetal construction · Architecture/Steel construction
Steel load-bearing structure for a hall
Steel load-bearing structure for a hallHall construction · Structural steel construction

Inside the production

AI visualization of a laser cutting head processing sheet metal
AI visualization of a laser cutting head processing sheet metal
Galvanized outdoor staircase on a multi-story facade
Galvanized outdoor staircase on a multi-story facade
Sheet metal laser cutting at the BYK production facility
Sheet metal laser cutting at the BYK production facility

Industries

Metal constructionStructural steel constructionSheet metal processing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cutting of sheet (6 kW fiber laser)Machining–––Single parts, small batches andSteel, Stainless steel, Aluminium
Laser cutting of tubeMachining––––Steel
CNC millingMachining–––––
Swivel bendingForming––––Sheet metal
PunchingForming––––Sheet metal
Sheet metal processingForming–––––
Welding workJoining––––Metal
Locksmith workAssembly––––Metal
Balcony, staircase and railing constructionsAssembly––––Steel
Canopies, patio constructions and carportsAssembly––––Steel
Gate constructions, fire protection doors, roller and sectional doors (incl. service)Assembly–––––
Hall construction (steel load-bearing structures with columns, roof beams and bracing)Assembly––––Steel
Planning, structural analysis & assembly (2D and 3D drawings)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fiber laser (laser cutting system)–16 kW laser power–Kalkar
CNC milling machine––––Kalkar
Swivel bending machine––––Kalkar
Punching machine––––Kalkar

Additional services

Laser cutting of sheet and tube (6 kW fiber laser)CNC millingSwivel bendingPunchingWelding workLocksmith workDesign/planning with 2D and 3D drawingsStructural analysisAssemblyFire protection door serviceGate constructions (roller and sectional doors)
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