Manufacturing of precision CFRP components for lightweight construction in medical technology, mechanical engineering and metrology
C-Matrixx Carbontechnik GmbH
Bad AiblingNew on Amplifa
About C-Matrixx Carbontechnik GmbH
C-Matrixx Carbontechnik GmbH is a mid-sized system supplier based in Bad Aibling specializing in precision components made of plastics and carbon fiber reinforced plastics (CFRP) for lightweight construction. The company supports projects from the initial idea through calculation and design of components to prototype, small-series and medium-series production. Products manufactured include sandwich components, honeycomb structures and plastic/plastic and plastic/metal material combinations. Manufacturing processes used include autoclave technology with prepreg lay-up technology, hot press technology and resin injection processes. In addition, electronic components and attachment parts are assembled into complex functional units. The components find application in medical technology (including patient positioning systems in radiotherapy, surgical instruments, orthoses and prostheses), mechanical engineering and metrology. The quality management system is certified to DIN EN ISO 9001:2015.
- Site
- Bad Aibling
- Processes
- Autoclave technology (prepreg lay-up technology, sandwich components), Hot press technology, Resin injection processes, Manufacturing of sandwich components, Manufacturing of honeycomb structures, Assembly of electronic components/attachment parts into complex functional units, Prototype, small-series and medium-series production, Development from idea to series production
- Materials
- CFRP (carbon fiber reinforced plastic), Plastic, Plastic/metal material combination, Carbon fiber reinforced plastic (CFRP), Sandwich construction, Autoclave technology, Hot press technology, Resin injection processes
- Certificates
- DIN EN ISO 9001:2015
- Industries
- Medical technology, Mechanical engineering, Metrology
- 01
Development from idea to series production
- 02
Calculation and design of components
- 03
Autoclave technology (prepreg lay-up technology)
- 04
Hot press technology
- 05
Resin injection processes
- 06
Manufacturing of sandwich components and honeycomb structures
- 07
Assembly of electronic components and attachment parts into functional units
Materials and Processes
Carbon fiber reinforced plastic (CFRP)
Highly stiff, X-ray-transparent composite material with very low thermal expansion for medical technology, mechanical engineering and metrology.
Plastic
Base material for precision components in lightweight construction, also in combination with metal.
Plastic/metal material combination
Material combination that joins plastic parts with metallic components into functional units.
Sandwich construction
Lightweight composite structure of laminate face layers with honeycomb core for highly stiff, low-weight components.
Autoclave technology
Production of high-quality sandwich components in prepreg lay-up technology.
Hot press technology
Process with very good reproducibility and short cycle times for smaller and medium series.
Resin injection processes
Manufacturing process for larger series that can be adapted in terms of size, resin viscosity and time requirements.
Locations
Bad Aibling
DEProduction and administration (only site)
- Lot size
- Prototypes, small series, medium series
- Materials
- CFRP, plastic, plastic/metal combinations
- Autoclave
- Hot press
- Resin injection system
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Autoclave technology (prepreg lay-up technology, sandwich components)Plastics | – | – | – | – | CFRP, Plastic |
| Hot press technologyPlastics | – | – | – | small and medium series | CFRP, Plastic |
| Resin injection processesPlastics | – | – | – | large series | CFRP, Plastic |
| Manufacturing of sandwich componentsPlastics | – | – | – | – | Plastic, CFRP |
| Manufacturing of honeycomb structuresPlastics | – | – | – | – | Plastic |
| Assembly of electronic components/attachment parts into complex functional unitsAssembly | – | – | – | – | Plastic, Metal |
| Prototype, small-series and medium-series productionPlastics | – | – | – | – | Plastic, Metal |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Autoclave | – | – | – | – | Bad Aibling |
| Hot press | – | – | – | – | Bad Aibling |
| Resin injection system | – | – | – | – | Bad Aibling |
Additional services
Quality
The quality management system at the Bad Aibling site is certified to DIN EN ISO 9001:2015 (valid until 08.10.2027). Quality is understood as the result of processes planned in advance; defects are to be detected and avoided at an early stage.
| Evidence | Bad Aibling |
|---|---|
| DIN EN ISO 9001:2015 |
History
- 2012
Winner of the AVK Innovation Award, 1st place in the Products/Applications category
- 2021
Investment in a 210 kWp photovoltaic system, heat pump, e-mobility and CFRP recycling
- 2024
Introduction of the Ganttplan PPS system (completed by October 2024)
- 2025
Visit by Bad Aibling mayor Stephan Schlier in May 2025
- 2025
Sponsoring of the SV-DJK Heufeld C youth team in November 2025