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CAE Systems – Fertigung

Development and manufacture of acoustic cameras, microphone arrays and measurement technology for acoustics and vibration

CAE Systems Logo

CAE Software und Systems GmbH

Rheda-Wiedenbrück · GermanyNew on Amplifa

33378 Rheda-WiedenbrückLocation
GmbH, HRB 8913 (AG Gütersloh)Legal form

About CAE Software und Systems

CAE Software und Systems GmbH, based in Rheda-Wiedenbrück, develops and produces acoustic cameras, microphone arrays, intensity mapping systems and data acquisition systems for acoustic and vibration measurement technology. All hardware and software is developed and manufactured entirely in-house. The product portfolio includes the SoundCam family (SoundCam Go, SoundCam 3, SoundCam Ultra 3, Bionic arrays in various sizes), camera sensors for integrations, intensity mapping systems such as the Intensity Array and Acoustic Compass, as well as the data acquisition systems Sound & Vibration Inspector and Signal Inspector. In addition, the company develops custom test benches, test rigs and customer-specific test and inspection systems, including for quality assurance of plastic parts. The solutions are used in mechanical and plant engineering, automotive, rail, marine and aerospace engineering, construction, electronics, research, energy supply and wind power. Typical applications are sound source localization using beamforming and near-field holography, leak detection, partial discharge detection, and NVH and BSR testing. With an international partner network, the company is represented worldwide.

Site
Rheda-Wiedenbrück
Processes
Sound source localization with acoustic camera (beamforming), Acoustic near-field holography (SONAH), Intensity mapping / intensity cartography from 40 Hz, Sound power measurement according to DIN standard, Leak detection (compressed air, gas, vacuum), Partial discharge localization, NVH/BSR tests (squeak & rattle), Data acquisition and analysis (acoustics, vibration, strain gauges, temperature, CAN)
Materials
Plastic, Aluminium, Printed circuit board (PCB)
Industries
Mechanical and plant engineering, Automotive industry, Rail, Shipbuilding, Aerospace, Construction
  1. 01

    Software development

  2. 02

    Sensor/array manufacturing

  3. 03

    Assembly of measurement systems

  4. 04

    Test benches and custom systems

  5. 05

    Sales via international partner network

Materials & Technologies

Aluminium

Aluminium

Housings and array arms of the acoustic cameras and microphone arrays are made of aluminium.

Kunststoff

Plastic

Used in the housings of the SoundCam 3 and Ultra 3 as well as in the dynamics test bench for plastic parts.

PCB

Printed circuit board (PCB)

Component of the microphone arrays for MEMS microphone recording.

Locations

Standort Rheda-Wiedenbrück

Rheda-Wiedenbrück

DE

Development, manufacturing and sales (headquarters)

Materials
Aluminium, Plastic
  • Acoustic cameras (SoundCam family)
  • Data acquisition systems
  • Custom test benches

Components & Products

SoundCam Ultra 3 Acoustic Camera
SoundCam Ultra 3 Acoustic Camera176 MEMS microphones · Leak and partial discharge localization
SoundCam 3 Acoustic Camera
SoundCam 3 Acoustic Camera176 MEMS microphones · NVH/BSR localization
SoundCam Bionic M Microphone Array
SoundCam Bionic M Microphone Array112 microphones · Beamforming and holography
SoundCam Go Smartphone Attachment
SoundCam Go Smartphone Attachment72 MEMS microphones · Mobile sound localization
SoundCam Bionic XS Microphone Array
SoundCam Bionic XS Microphone ArrayHandheld device · Sound source localization
Dynamics Test Bench for Plastic Parts
Dynamics Test Bench for Plastic PartsCustom test bench · Quality assurance

Inside the production

BSR and NVH application in the automotive industry
BSR and NVH application in the automotive industry
Localization of compressed air leaks
Localization of compressed air leaks
Beamforming microphone array of the acoustic camera
Beamforming microphone array of the acoustic camera
Noise Inspector software analysis
Noise Inspector software analysis

Industries

Mechanical and plant engineeringAutomotive industryRailShipbuildingAerospaceConstructionElectronics industryResearch and developmentEnergy supplyEnvironment/AcousticsWind power

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sound source localization with acoustic camera (beamforming)Testing–––––
Acoustic near-field holography (SONAH)Testing–––––
Intensity mapping / intensity cartography from 40 HzTesting–––––
Sound power measurement according to DIN standardTesting–––––
Leak detection (compressed air, gas, vacuum)Testing–––––
Partial discharge localizationTesting–––––
NVH/BSR tests (squeak & rattle)Testing–––––
Data acquisition and analysis (acoustics, vibration, strain gauges, temperature, CAN)Testing–––––
Development and manufacture of custom test benches, test rigs and customer-specific test systemsTesting–––––
Dynamics test bench for plastic parts (development and quality assurance)Testing––––Plastic
Quality assurance through dynamic testing with spectral fingerprintTesting–––––
3D beamforming with 3D acoustic cameraTesting–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Acoustic camera (smartphone attachment)CAE Software und Systems SoundCam Go–72 MEMS microphones, sampling rate 200 kHz, 10 Hz - 100 kHz, 60 mm––
Acoustic camera (handheld device)CAE Software und Systems SoundCam Ultra 3–176 MEMS microphones, sampling rate 200 kHz, 2 kHz - 100 kHz, 120 mm––
Acoustic camera (handheld device)CAE Software und Systems SoundCam 3–176 MEMS microphones, sampling rate 200 kHz, 800 Hz - 90 kHz, 340 mm––
Acoustic camera sensorCAE Software und Systems SoundCam Ultra 3 Sensor–176 MEMS microphones, sampling rate 200 kHz, 2 kHz - 100 kHz, 120 mm––
Acoustic camera sensorCAE Software und Systems SoundCam 3 Sensor–176 MEMS microphones, sampling rate 200 kHz, 800 Hz - 90 kHz, 340 mm––
Acoustic camera microphone array (handheld device)CAE Software und Systems SoundCam Bionic XS–112 MEMS microphones, sampling rate 48 kHz, 10 Hz - 24 kHz, 280 mm––
Acoustic camera microphone arrayCAE Software und Systems SoundCam Bionic S–112 MEMS microphones, sampling rate 48 kHz, 10 Hz - 24 kHz, 540 mm––
Acoustic camera microphone arrayCAE Software und Systems SoundCam Bionic M–112 MEMS microphones, sampling rate 48 kHz, 10 Hz - 24 kHz, 1000 mm––
Acoustic camera microphone arrayCAE Software und Systems SoundCam Bionic L–112 MEMS microphones, sampling rate 48 kHz, 10 Hz - 24 kHz, 1700 mm––
Intensity mapping systemCAE Software und Systems Intensity Array–16 cm x 12 cm, near and far field from 40 Hz––
Intensity mapping systemCAE Software und Systems Acoustic Compass–5 cm x 15 cm, near and far field from 40 Hz––
Data acquisition systemCAE Software und Systems Sound & Vibration Inspector–PC-based, National Instruments hardware––
Data loggerCAE Software und Systems Signal Inspector–cRIO-based, dynamic signals (acoustics, vibration), strain gauges, temperatures, CAN––
Custom test benchCAE Software und Systems Dynamics Test Bench for Plastic Parts––––

Additional services

Data acquisition systemsTest benches and test systems (custom test benches)Test bench softwareRental of measurement systemsCustom microphone arraysSoftware (Noise Inspector, Smart Vision, LeakReport)
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