Custom carbon parts and assemblies: CNC milling, finishing and assembly from a single source
Carbon Components GmbH & Co. KG
New on Amplifa
About Carbon Components
Carbon Components GmbH & Co. KG specializes in the manufacture of custom parts and assemblies made from carbon (CFRP) and other fiber composite materials. The company machinese semi-finished products such as sheets, tubes and profiles on CNC milling machines specifically designed for CFRP machining – with diamond-coated milling tools, vacuum clamping systems and dust-free extraction. The range of services includes contours, profiles, pockets, drilled holes, countersinks and fits, double-sided and reverse-side machining as well as the milling of complex 3D shapes via a direct CAD/CAM link. In addition to machining, Carbon Components offers finishing through painting and printing as well as the assembly of finished assemblies by screwing, bonding or pinning. The company also supports customers in the design and development of carbon parts. Production is carried out in flexible lot sizes from single parts and prototypes to small series. Customer industries include aerospace, motorsport, mechanical engineering, medical technology, metrology, optics, robotics as well as drones and unmanned systems. All milling work is carried out in-house according to German industrial standards.
- Processes
- CNC milling of contours, profiles, drilled holes, countersinks and fits, Double-sided and reverse-side machining of sheets, tubes and profiles, Milling of complex 3D shapes (CAD/CAM link), Painting, Printing, Assembly of finished assemblies by screwing, bonding or pinning, Support in the development and design of carbon parts, CNC milling of carbon/CFRP
- Materials
- CFRP (carbon fiber-reinforced plastic), Carbon, Fiber composite materials, Carbon fiber-reinforced plastic, CNC milling, CAD/CAM manufacturing, Painting and printing, Assembly
- Industries
- Aerospace, Motorsport, Mechanical engineering, Medical technology, Metrology, Optics
- 01
Design and development
- 02
CNC milling (contours, profiles, drilled holes, countersinks, fits, 3D shapes)
- 03
Painting / printing
- 04
Assembly (screwing, bonding, pinning)
Materials & Processes
Carbon fiber-reinforced plastic
Main material for lightweight, stiff parts with low thermal expansion, good X-ray transparency and damping properties.
Carbon
Material for custom parts and assemblies in high-end applications such as metrology and optics.
Fiber composite materials
Additional fiber composite materials complement the material spectrum for custom applications.
CNC milling
Machining of contours, profiles, drilled holes, countersinks, fits and complex 3D shapes with machines designed for CFRP.
CAD/CAM manufacturing
Direct link for the exact implementation of drawings and 3D models.
Painting and printing
Finishing of the parts to meet the highest aesthetic demands.
Assembly
Production of assembly-ready assemblies by screwing, bonding or pinning.
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling of contours, profiles, drilled holes, countersinks and fitsMachining | – | – | – | Single part – Small series/series | CFRP, Carbon, Fiber composite materials |
| Double-sided and reverse-side machining of sheets, tubes and profilesMachining | – | – | – | – | CFRP, Carbon |
| Milling of complex 3D shapes (CAD/CAM link)Machining | – | – | – | – | CFRP, Carbon |
| PaintingSurface | – | – | – | – | CFRP, Carbon |
| PrintingSurface | – | – | – | – | CFRP, Carbon |
| Assembly of finished assemblies by screwing, bonding or pinningAssembly | – | – | – | – | CFRP, Carbon |
| Support in the development and design of carbon partsEngineering | – | – | – | – | CFRP, Carbon |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling machine (specifically designed for CFRP machining) | – | – | – | – | – |
Additional services
History
Founding of Carbon Components GmbH & Co. KG – over 15 years of experience with carbon