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Caspari – Fertigung

Pallets and wooden packaging made from PEFC-certified wood – with IPPC treatment, logistics and take-back from three plants in North Rhine-Westphalia.

Caspari Logo

Caspari GmbH & Co. KG

Waldbröl · Herne · Grevenbroich–NeurathNew on Amplifa

1964Founded
3 sites in NRWPlants
HRA 6592, AG SiegburgRegister entry
Jörg and Arnd CaspariManagement

About Caspari

Caspari GmbH & Co. KG is an owner-managed family business founded in 1964, headquartered in Waldbröl, that manufactures pallets and wooden packaging. The product range includes EPAL Europallets, chemical pallets (CP 1–9), single-use pallets, custom pallets, module packaging for photovoltaic modules, as well as crates and custom-made wooden packaging. Production uses PEFC-certified wood on automated production systems supported by KUKA robots; the process chain includes technical consulting and design, wood drying, certified IPPC/ISPM-15 heat treatment, and an own truck fleet, warehouse and inventory management. Customers come from the chemical and pharmaceutical industries, food, retail and logistics, mechanical engineering and automotive, as well as export. A take-back and recycling program reconditions used pallets, and unusable residual materials are energetically recovered in the company's own biomass plants in Waldbröl and Herne; photovoltaic systems on the plant roofs cover a significant share of electricity demand. In addition to its Waldbröl headquarters, the company produces in Herne (focus on CP pallets for the chemical industry) and, since 2017, in Grevenbroich–Neurath (custom pallets, production and storage space).

Site
Waldbröl
Processes
Pallet production (EPAL Europallets, chemical pallets CP 1–9, single-use pallets, custom pallets), Custom wooden packaging (crates & packaging, module packaging), IPPC/ISPM-15 treatment & heat treatment, Wood drying (technical drying to specified residual moisture), Reconditioning & processing of used pallets (take-back/circular loop), Technical consulting / design of pallets & packaging, Technical consulting/design, Production of pallets & wooden packaging
Materials
PEFC-certified wood, IPPC/ISPM-15 heat treatment, Technical wood drying, Reconditioning & recycling
Certificates
PEFC (wood origin), IPPC/ISPM 15 (heat treatment), IPPC / ISPM 15
Founded
1964
Industries
Export & International Markets, Chemical & Pharmaceutical, Food, Retail & Logistics, Mechanical Engineering & Automotive, Photovoltaics
  1. 01

    Technical consulting & design

  2. 02

    Wood intake (PEFC) & drying

  3. 03

    Production of pallets & wooden packaging

  4. 04

    IPPC/ISPM-15 heat treatment

  5. 05

    Warehouse & inventory management

  6. 06

    Logistics with own truck fleet

  7. 07

    Take-back & recycling/recovery

Materials & Processes

PEFC

PEFC-certified wood

Material demonstrably sourced from controlled, sustainable forestry, used for all pallets and packaging.

ISPM 15

IPPC/ISPM-15 heat treatment

Certified heat treatment for export-capable, documented treatment of wooden packaging.

TRO

Technical wood drying

Drying to a defined residual moisture content, powered by heat from the company's own biomass plants.

REC

Reconditioning & recycling

Processing of used pallets and energetic recovery of unusable residual materials in a closed loop.

Sites

Standort Waldbröl Plant

Waldbröl Plant

DE

Headquarters: administration, sales, production with a high level of in-house manufacturing depth

Materials
PEFC-certified wood
  • KUKA robots (production automation)
  • Biomass plant for drying & IPPC
  • Photovoltaic system

Herne Plant

DE

Production plant: custom pallets and CP pallets, focus on the chemical industry

Materials
PEFC-certified wood
  • Biomass plant for drying & IPPC
Standort Grevenbroich–Neurath Plant

Grevenbroich–Neurath Plant

DE

Production and storage site for custom pallets, since 2017 (former RWE pump workshop)

Materials
PEFC-certified wood
  • Automated single-use pallet systems

Components & Products

EPAL Europallet
EPAL EuropalletPallet production · Retail & Logistics
Chemical Pallet CP 1
Chemical Pallet CP 1Pallet production · Chemical & Pharmaceutical
Custom Pallet
Custom PalletCustom pallet production · Mechanical Engineering & Automotive
PV Module Packaging
PV Module PackagingWooden packaging · Photovoltaics
Wooden Crate
Wooden CrateCustom wooden packaging · Export

Inside the production

KUKA robot in production
KUKA robot in production
IPPC heat treatment of a pallet
IPPC heat treatment of a pallet
Warehouse hall – warehouse & inventory management
Warehouse hall – warehouse & inventory management
Own truck fleet
Own truck fleet
Take-back & circular economy
Take-back & circular economy
Energy generation from biomass
Energy generation from biomass
Technical consulting
Technical consulting

Industries

Export & International MarketsChemical & PharmaceuticalFoodRetail & LogisticsMechanical Engineering & AutomotivePhotovoltaicsPhotovoltaics (Module Packaging)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Pallet production (EPAL Europallets, chemical pallets CP 1–9, single-use pallets, custom pallets)Joining––––Wood (PEFC-certified)
Custom wooden packaging (crates & packaging, module packaging)Joining––––Wood
IPPC/ISPM-15 treatment & heat treatmentHeat treatment––––Wood
Wood drying (technical drying to specified residual moisture)Heat treatment––––Wood
Reconditioning & processing of used pallets (take-back/circular loop)Assembly––––Wood
Technical consulting / design of pallets & packagingEngineering––––Wood

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
KUKA robots (production automation)KUKA––––
Automated single-use pallet systems–––––
Biomass plants (heat generation for drying & IPPC)––––Waldbröl, Herne
Photovoltaic systems on plant roofs–––––

Additional services

Technical consulting/designProduction of pallets & wooden packagingIPPC/heat treatment (ISPM 15)DryingLogistics with own truck fleetWarehouse & inventory management (just-in-time)Take-back & circular economy/recyclingEnergy from biomass & photovoltaicsDrying services for third-party products

Quality & Certificates

Treatments and processes are documented and traceably recorded; production takes place on automated systems with quality control of the finished products. PEFC certification and IPPC/ISPM-15 certification demonstrate compliance with origin and export requirements.

EvidenceWaldbrölHerneGrevenbroich–Neurath
PEFC (wood origin)
IPPC / ISPM 15

History

  1. 1964

    Founding of the company with headquarters in Waldbröl

  2. 2017

    Acquisition of the former RWE pump workshop in Grevenbroich–Neurath as third site, continuously expanded and modernized since then

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