Development and manufacture of e-charging systems, emergency call and first aid systems from Kreuztal.

Castellan AG

Kreuztal (Landstraße 20)New on Amplifa

HRB 9414, Amtsgericht SiegenCommercial Register

Public limited company (AG)Legal Form

Hans-Georg Castellan (Board), WernerManagement

24/7 situation and control centreSystem Monitoring

Germany and EuropeDelivery and Service Area

About Castellan AG

Castellan AG, headquartered in Kreuztal near Siegen, is a developer and manufacturer of system solutions in the field of electromobility as well as emergency call and first aid systems. Under the E-Powerload brand, the company manufactures electric charging systems as free-standing columns, wall and ceiling systems, including charging stations for multi-storey car parks, e-bikes and commercial vehicles as well as multifunctional emergency call columns. The housings are made from powder-coated aluminium or steel, combined with stainless steel and acrylic glass fronts; the coating is applied according to RAL. The systems are configurable as a modular system to customer requirements and can be equipped with RFID and GSM modules, defibrillators, monitors and other options. In addition, Castellan AG offers safety-related inspections (STK) of medical devices in accordance with the Workplace Ordinance, maintenance in the company's own laboratory, 24/7 monitoring of the systems via its own situation and control centre, as well as training courses through its Life Safe Service. Cooperations exist with Siemens, Deutsche Telekom and Fraunhofer IPK. Customers include car park operators, municipal utilities, transport companies, automotive manufacturers, airports and public institutions in Germany and Europe.

Site: Kreuztal
Processes: Development and manufacture of e-charging systems (e-charging stations: free-standing columns, wall, Manufacture of housings from powder-coated aluminium (3 mm) with stainless steel front and acrylic, Powder coating according to RAL, Safety-related inspections (STK) of medical devices in accordance with the Workplace Ordinance,, Assembly and commissioning of systems, Individual configuration and customer-specific design of charging systems (modular system,, Development and manufacture of e-charging systems (E-Powerload), First aid/emergency call systems (AED wall terminals)
Materials: Aluminium (powder-coated), Steel (5 mm, powder-coated), Stainless steel, Acrylic glass, Aluminium (3 mm, powder-coated), Steel (5 mm or 1.5 mm, powder-coated), Stainless steel (1.5 mm), Acrylic glass (8 mm)
Certificates: DIN EN ISO 9001, DIN EN ISO 14001, Heating test EN 60950 Section 4.5, ISO 9001, ISO 14001
Industries: Car park operators, Municipal utilities, Transport companies/public transport, Automotive manufacturers, Public institutions/authorities, Airports

01
Engineering and design (modular system, customer design)
02
Housing manufacture from aluminium/steel
03
Powder coating according to RAL
04
Electronics integration and assembly
05
Testing, maintenance and repair in the company's own laboratory
06
Commissioning on site at the customer
07
24/7 monitoring in the situation and control centre
08
Training and service (academy)

Materials and Processes

Aluminium (3 mm, powder-coated)

Housing material for wall and free-standing systems, protected against corrosion and vandalism, RAL coating selectable.

Steel (5 mm or 1.5 mm, powder-coated)

For robust housings of the Bike & Car charging station and ceiling dispensers, dust- and water-protected (IP54).

V2A

Stainless steel (1.5 mm)

Housing fronts of the AED wall terminals for resilient indoor and outdoor use.

PMMA

Acrylic glass (8 mm)

Front panes and film-coated operating fronts, e.g. on emergency call columns and wall terminals.

Locations

Kreuztal

Headquarters, development, production, service centre and situation and control centre

Materials: Aluminium, steel, stainless steel, acrylic glass

Manufacture of housing systems
In-house testing laboratory
Situation and control centre (24/7)

Industries

Car park operatorsMunicipal utilitiesTransport companies/public transportAutomotive manufacturersPublic institutions/authoritiesAirportsIndustryRetailHospitality

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Development and manufacture of e-charging systems (e-charging stations: free-standing columns, wallEngineering	–	–	–	–	Aluminium, Steel, Acrylic glass, Stainless steel
Manufacture of housings from powder-coated aluminium (3 mm) with stainless steel front and acrylicSurface	–	–	–	–	Aluminium, Stainless steel, Acrylic glass
Powder coating according to RALSurface	–	–	–	–	Aluminium, Steel
Safety-related inspections (STK) of medical devices in accordance with the Workplace Ordinance,Testing	–	–	–	–	–
Assembly and commissioning of systemsAssembly	–	–	–	–	–
Individual configuration and customer-specific design of charging systems (modular system,Engineering	–	–	–	–	–

Additional services

Development and manufacture of e-charging systems (E-Powerload)First aid/emergency call systems (AED wall terminals)Life Safe Service: safety-related inspections (STK) of medical devices in accordance with theMaintenance, repair and repair in the company's own laboratory24/7 monitoring of the systems (situation and control centre)Training courses (academy) for laypersons and professionals, in-house trainingIndividual customer configuration and customer design of the charging systemsAssumption of mandate and organisational liability in accordance with the Medical Devices Act

Reference customers

Siemens (cooperation)Deutsche Telekom (cooperation)Fraunhofer IPK (research cooperation)Fraport (vehicle shown in image files)BMW (BMW charging station in the product catalogue)

Quality and Certification

The company is certified according to DIN EN ISO 9001 and DIN EN ISO 14001 (regular TÜV audits). Products are subject to the heating test according to EN 60950 Section 4.5; maintenance, calibration and testing of the systems are carried out in the company's own laboratory.

Evidence	Kreuztal
ISO 9001
ISO 14001