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Catensys – Fertigung

Development and manufacture of chain drive systems and components for combustion and hybrid engines

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Catensys Chain Drive Systems GmbH

New on Amplifa

600+Employees
over 30 yearsExperience in engine manufacturing

About Catensys

Catensys Chain Drive Systems GmbH is the former chain drive division of Schaeffler and now an independent company with the same team that has been supporting the engine industry for more than 30 years. The company develops and manufactures highly advanced chain drive systems and components for all applications with combustion and hybrid engines – from automobiles to motorcycles, motorboats and snowmobiles. The product portfolio includes chains (IT chains, roller chains, bushing chains), sliding guides and guide rails with steel, aluminium or plastic carriers, hydraulic and mechanical tensioners, and sprockets, including versions with bearings. The systems are designed for lower noise and friction values, high durability and temperature resistance, and meet the stringent customer standards of engine manufacturing. More than 600 employees develop and produce chain drive solutions that, according to the company, have already been installed in millions of vehicles.

Processes
Manufacture of chains (IT chains, roller chains, bushing chains) for chain drive systems, Manufacture of sliding guides/sliding pads with steel or aluminium carriers as well as plastic, Manufacture of tensioners (hydraulic and mechanical), Manufacture of sprockets (also with bearings), Development of chain drive systems, System solutions for chain drives
Materials
Steel (carrier for sliding guides), Aluminium (carrier for sliding guides), Plastic (carrier for sliding guides), Steel, Aluminium, Plastic
Employees
600+
Industries
Automotive industry (combustion and hybrid engines), Motorcycles, Boats/Motorboats, Snowmobiles
  1. 01

    Engineering/system design

  2. 02

    Chain manufacturing

  3. 03

    Manufacture of sliding guides and tensioners

  4. 04

    Sprocket manufacturing

  5. 05

    System assembly

Materials

St

Steel

Carrier material for sliding guides and guide rails.

Al

Aluminium

Carrier material for sliding guides and guide rails.

K

Plastic

Material for sliding guides with plastic carriers.

Products and Components

Chain drive system
Chain drive systemSystem assembly · Automotive industry
Chain (IT, roller, bushing chain)
Chain (IT, roller, bushing chain)Chain manufacturing · Engine manufacturing
Hydraulic tensioner
Hydraulic tensionerComponent manufacturing · Engine manufacturing
Sprocket
SprocketComponent manufacturing · Engine manufacturing

Inside the production

Catensys Chain Drive Systems
Catensys Chain Drive Systems
Chain drive application
Chain drive application
Chain drive application
Chain drive application
Chain drive application
Chain drive application

Industries

Automotive industry (combustion and hybrid engines)MotorcyclesBoats/MotorboatsSnowmobiles

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of chains (IT chains, roller chains, bushing chains) for chain drive systemsAssembly–––––
Manufacture of sliding guides/sliding pads with steel or aluminium carriers as well as plasticAssembly–––––
Manufacture of tensioners (hydraulic and mechanical)Assembly–––––
Manufacture of sprockets (also with bearings)Assembly–––––

Additional services

Development of chain drive systemsSystem solutions for chain drives

History

  1. Originally the chain drive division of Schaeffler; active in engine manufacturing for over 30 years.

  2. Carved out as the independent Catensys Chain Drive Systems GmbH with the same team.

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