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Cellofoam – Fertigung

Develops and manufactures acoustically optimized products made from flexible foams, heavy foils and nonwovens for sound insulation and thermal insulation.

CE

Cellofoam International GmbH & Co. KG

Ochsenhausen · DENew on Amplifa

Over 60 years in the marketFounded
Rail vehicles (EN 45545-2)Certified applications

About Cellofoam

Cellofoam International GmbH & Co. KG has been a specialist in acoustic and thermal insulation for over 60 years. The company develops and manufactures ready-to-install, acoustically optimized products based on flexible foams, heavy foils and nonwovens, precisely tailored to customer requirements. The focus is on proprietary, protected processes such as the Cello® process for foam finishing, which is used to produce highly effective absorber foams. Flame lamination and thermal adhesive lamination processes create customized composite materials. The product portfolio comprises sound insulation and vibration isolation, adhesive tapes, laminated components, pipe insulation, ready-to-install 2D/3D interior parts made from nonwovens, and gaskets cut to millimeter precision. Customer industries include mechanical engineering, vehicles, heat pumps, interiors, medical technology, sporting goods and rail vehicles. Sound insulation products are also sold to small-scale and private customers via the soniflex webshop. Production takes place at the Ochsenhausen site in Baden-Württemberg.

Site
Ochsenhausen
Processes
Cello® process for foam finishing, Flame lamination, Thermal adhesive lamination, Lamination, Nonwoven forming (2D/3D components), Gasket cutting (millimeter precision), Pipe insulation, Manufacture of sound insulation/thermal insulation products (flexible foams, heavy foils, nonwovens)
Materials
Flexible foams, Heavy foils, Nonwovens, Melamine, Aluminum foil (as surface), Synthetic leather, Textile/nonwoven (as surface), Aluminum foil
Certificates
Ecobalanced certification (melamine products)
Founded
over
Industries
Mechanical engineering, Vehicles/Automotive, Rail vehicles, Heat pumps, Medical technology, Sporting goods
  1. 01

    Product development

  2. 02

    Foam finishing (Cello® process)

  3. 03

    Flame lamination and thermal adhesive lamination

  4. 04

    Nonwoven forming

  5. 05

    Cutting/finishing

  6. 06

    Ready-to-install delivery

Materials & Processes

WS

Flexible foams

Base for sound insulation, thermal insulation, pipe insulation and gaskets.

SP

Heavy foils

Increase the area-related mass for sound insulation and vibration damping.

VL

Nonwovens

Material for ready-to-install 2D/3D interior parts and laminations.

MEL

Melamine

Absorber foam base with Ecobalanced-certified manufacturing.

AL-F

Aluminum foil

Surface variant for heat- and stress-appropriate insulation components.

KL

Synthetic leather

Surface lamination, among other things, for upholstery and interior products.

TE

Nonwoven/textile surfaces

Surface variant for acoustic and design requirements.

CELLO

Cello® process

Proprietary, protected process for producing highly effective absorber foams.

FK

Flame lamination

Lamination process for composite materials made from foams, nonwovens and foils.

TK

Thermal adhesive lamination

Process for customized, acoustically tuned composite materials.

Sites

Standort Ochsenhausen

Ochsenhausen

DE

Main site: production, product development and sales

Materials
Flexible foams, heavy foils, nonwovens, melamine

Products & Components

Sound insulation and sound damping products
Sound insulation and sound damping productsCello® process · mechanical engineering/vehicles
Adhesive tapes for edges and joints
Adhesive tapes for edges and jointsFinishing · industry
Laminated composite materials
Laminated composite materialsFlame/thermal adhesive lamination · medical technology, sporting goods
Pipe insulation
Pipe insulationThermal insulation · plant engineering
2D/3D-formed nonwoven components
2D/3D-formed nonwoven componentsNonwoven forming · automotive/interiors
Millimeter-precision gaskets
Millimeter-precision gasketsCutting · mechanical engineering

Inside the production

soniflex room acoustics products in use
soniflex room acoustics products in use

Industries

Mechanical engineeringVehicles/AutomotiveRail vehiclesHeat pumpsMedical technologySporting goodsRoom acoustics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cello® process for foam finishingPlastics––––Flexible foams, Melamine
Flame laminationJoining––––Flexible foams, Nonwovens, Heavy foils
Thermal adhesive laminationJoining––––Flexible foams, Nonwovens, Heavy foils
LaminationJoining––––Flexible foams, Nonwovens, Heavy foils, Foil, Aluminum foil, Synthetic leather, Nonwoven/textile
Nonwoven forming (2D/3D components)Plastics––––Nonwovens
Gasket cutting (millimeter precision)PlasticsMillimeter precision–––Flexible foams, Adhesive tapes
Pipe insulationPlastics––––Flexible foams
Manufacture of sound insulation/thermal insulation products (flexible foams, heavy foils, nonwovens)Plastics––––Flexible foams, Heavy foils, Nonwovens, Melamine

Additional services

Lamination (flame lamination and thermal adhesive lamination)Product developmentsoniflex webshop for small quantitiesMillimeter-precision cutting of gaskets

History

  1. 2025

    Cello® S400 seat upholstery nonwoven certified in accordance with EN 45545-2 (R21, HL3) for rail vehicles

  2. 2026

    Melamine products 'Ecobalanced' certified – CO₂ footprint of manufacturing reduced by up to 50%

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