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cellumation – Fertigung

Develops and produces modular, software-controlled conveyor technology (celluveyor) for automated material flows in intralogistics and production.

cellumation Logo

cellumation GmbH

Kleiner Ort 7, 28357 Bremen (Bremen Technology Park)New on Amplifa

2017Founded
>50Employees (March 2021)
HRB 32569, Amtsgericht BremenCommercial Register
150/200 cellCell sizes, min. object size 150×150 mm or 200×200 mm
1,15 m/sMax. conveying speed

About cellumation

cellumation GmbH is a high-tech company based in Bremen specializing in modular conveyor technology. Its core product is the patented celluveyor: an omnidirectional conveyor system built from identical hexagonal cells, in which three independently driven wheels per cell enable conveying, positioning, rotating, sorting and aligning of objects in a minimal footprint. Its functionality is largely defined by software — complemented by a vision system with 3D cameras that tracks and corrects objects in real time. On this basis, cellumation offers applications such as layer singulation/depalletizing (cv.DEPAL), singulation (cv.SINGULATE), sorting (cv.CROSSDOCK, cv.BULKSORT), pallet layer forming (cv.PAL), inducting (cv.INDUCT) and multifunctional conveyor units (cv.GO). The company emerged in 2017 from a university research project, employs more than 50 staff and is located in the Bremen Technology Park. Systems are integrated via system integrators at customers such as DHL, Arvato Bertelsmann and KNAPP, including as retrofits in existing installations, and are distributed internationally.

Site
Bremen
Processes
cv.DEPAL - automatic pallet layer singulation (depalletizing) to up to 3 outputs, cv.SINGULATE - singulation and perfect orientation of object bulks (single-file formation), cv.PAL - automated forming of pallet layers (pallet layer forming), cv.ROTATE - targeted on-the-fly rotating/centering/aligning of individual items, cv.GO as turning station/rotation unit - rotating conveyed goods by 90 to 180 degrees, cv.BULKSORT - sorting of chaotically arriving parcels, cmile.SORT - sorting for the last mile (micro hubs), Remote Maintenance / Digital Twin - remote diagnostics, fault analysis and updates for conveyor
Materials
celluveyor cells (hexagonal hardware modules), Vision system with 3D cameras, Software-based control
Certificates
IP54 (cells), Redundancy concept (6-fold), Remote Maintenance / Digital Twin
Founded
2017
Employees
>50 (March 2021)
Industries
Intralogistics, Logistics/CEP, E-commerce, Packaging industry, Corrugated board processing, Beverage industry
  1. 01

    Research & Development

  2. 02

    Patent-based design of the cell hardware

  3. 03

    Software development (function apps, vision system)

  4. 04

    Pre-assembly of the cell modules

  5. 05

    System configuration & layout planning

  6. 06

    Integration at system integrators/customers

  7. 07

    Remote Maintenance & Digital Twin

Technology & Processes

cv

celluveyor cells (hexagonal hardware modules)

Identical cells each with three omnidirectional wheels, IP54, as base building blocks for any layout.

VIS

Vision system with 3D cameras

Tracks objects in real time and provides position data for software-controlled alignment.

SW

Software-based control

Defines the hardware's function via interchangeable software apps without mechanical conversions.

Location

Standort Bremen

Bremen

DE

Headquarters, development, software, sales

  • celluveyor cell manufacturing (150/200 cell)
  • Digital twin / simulation environment

Systems & Applications

Parcel conveyor system (celluveyor)
Parcel conveyor system (celluveyor)Omnidirectional cells · Intralogistics
celluveyor cell
celluveyor cellHexagonal module · Conveyor technology
celluveyor cell in handling
celluveyor cell in handlingModular module · Assembly

Inside the production

Award Winner StartUp Contest Singapore Embassy 2019
Award Winner StartUp Contest Singapore Embassy 2019
Award Winner DHL Innovation Award 2016
Award Winner DHL Innovation Award 2016
Founders' Prize Bremen 2019
Founders' Prize Bremen 2019
Award Winner BVL StartUp Pitch 2018
Award Winner BVL StartUp Pitch 2018
Award Winner Cargo Facts DEMOvation Challenge 2019
Award Winner Cargo Facts DEMOvation Challenge 2019
Movers of Automation Award, A&D Magazine 2020
Movers of Automation Award, A&D Magazine 2020

Industries

IntralogisticsLogistics/CEPE-commercePackaging industryCorrugated board processingBeverage industryProduction/Industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Other–––––
cv.DEPAL - automatic pallet layer singulation (depalletizing) to up to 3 outputsOther–––––
cv.SINGULATE - singulation and perfect orientation of object bulks (single-file formation)Other–––up to 10,000 pph, 3-5 m²–
Other–––up to 6,000 pph, from 1.3 m²–
cv.PAL - automated forming of pallet layers (pallet layer forming)Other–––orient up to 7 parcels simultaneously–
Other–––from 1.5 m², 1 m/s–
cv.ROTATE - targeted on-the-fly rotating/centering/aligning of individual itemsOther–––<1 m², 1 m/s–
Other–––1,15 m/s, 0-360°–
cv.GO as turning station/rotation unit - rotating conveyed goods by 90 to 180 degreesOther–––––
cv.BULKSORT - sorting of chaotically arriving parcelsOther–––under 8 m²–
cmile.SORT - sorting for the last mile (micro hubs)Other–––––
Remote Maintenance / Digital Twin - remote diagnostics, fault analysis and updates for conveyorEngineering–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Modular omnidirectional conveyor system (hexagonal cells, software-controlled)cellumation celluveyor (150 cell / 200 cell)–––Bremen (development), integrated worldwide
Layer singulation systemcellumation cv.DEPAL–<3 m², up to 5200 pph / 450 pallet layers/h, IP54, <70 dB(A)––
Singulation and orientation systemcellumation cv.SINGULATE–3-5 m², up to 10,000 pph, IP54, <70 dB(A)––
Sorting/junction systemcellumation cv.CROSSDOCK–from 1.3 m², up to 6,000 pph, up to 34 bidirectional inputs/outputs, IP54––
Pallet layer forming systemcellumation cv.PAL–modular (e.g. 130 cells at Fris Karton), IP54, <70 dB(A)––
Merging systemcellumation cv.INDUCT–from 1.5 m², 1 m/s, IP54––
Rotation unitcellumation cv.ROTATE–<1 m², 1 m/s, IP54, <70 dB(A)––
Multifunctional conveyor unit (corner turner, ejector, rotator, curve converter)cellumation cv.GO–freely scalable, 1,15 m/s, up to 16 motion profiles, 48V, IP54––
Bulk sorting systemcellumation cv.BULKSORT–under 8 m²––

Additional services

Software-based modular conveyor technology (celluveyor)Layer singulation/depalletizing (cv.DEPAL)Singulation and orientation (cv.SINGULATE)Sorting/crossdocking (cv.CROSSDOCK)Layer forming/palletizing (cv.PAL)Corner turner/rotation/ejection (cv.GO)Merging of material flows (cv.INDUCT)Rotation unit (cv.ROTATE)Bulk sorting (cv.BULKSORT)Last-mile sorting (cmile.SORT)Vision system with 3D camerasRemote maintenanceRetrofit integration into existing systemsDigital twin

Reference customers

DHLCovivinsCeratecETT VerpackungstechnikVCONPaackDücker PrefeederTorfresmaNaturaFris KartonKNAPPSICKFS SolutionsArvato BertelsmannVector ConveyorsPCA Roboter- & VerpackungstechnikHeber Fördertechnik

Quality & Maintenance

The cells are IP54-rated and sixfold redundant: if a cell fails, the surrounding cells initially take over. Remote maintenance is performed via encrypted VPN/SSH connections; every system is maintained in Bremen as a digital twin in order to analyze faults and test updates in advance.

EvidenceBremen
IP54 (cells)
Redundancy concept (6-fold)
Remote Maintenance / Digital Twin

History

  1. 2012

    After the formative idea (robot soccer), the first celluveyor patent is filed.

  2. 2015

    April: EXIST business start-up grant for the research project.

  3. 2016

    DHL Innovation Award before the company was founded; exhibition at the DHL Innovation Center.

  4. 2017

    May: Founding of cellumation GmbH; first celluveyor generation in live DHL operation.

  5. 2018

    December: Entry of seed investor Vector Conveyors; second generation at the DHL Innovation Center Troisdorf.

  6. 2019

    Development of the PAL & DEPAL applications; order picking workstation at Arvato Bertelsmann.

  7. 2020

    May: Funding from the European Innovation Council (EIC); system modernization at DHL.

  8. 2021

    Integration of the celluveyor BULKSORT; March: surpassing 50 employees.

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