Digital solutions for process optimisation, analysis and monitoring of plants in the cement and mining industries.
CEMTEC Cement and Mining Technology GmbH
Enns, AustriaNew on Amplifa
About CEMTEC-Digital
CEMTEC-Digital is the digital brand of CEMTEC Cement and Mining Technology GmbH, an internationally active specialist in grinding, classification and agglomeration with 30 years of experience in individual and complete plant engineering. CEMTEC-Digital offers digital customer solutions for the cement and mining industries as well as the entire processing of mineral raw materials. The portfolio includes the CEOPS online particle size analysis (particle size range 1 µm to 3,000 µm, laser diffraction or ultrasonic sensor), the CEGIS condition-monitoring system for real-time monitoring of mill mechanics, the COPA online pellet analysis system, the CEARS augmented-reality system for remote support, and Smart Grinding for energy-optimised, autonomous operation of grinding-classification circuits using machine learning methods. The products increase plant efficiency and product quality and reduce energy consumption and CO2 emissions – customers have already saved 48,600 MWh and 11,178 tonnes of CO2. The company is located in Enns, Austria.
- Site
- Enns
- Processes
- CEOPS – Online particle size analysis (laser diffraction or ultrasonic sensor), COPA – Online pellet size analysis (real-time analysis of the produced granulate), CEARS – Augmented reality service for online support and plant monitoring, Smart Grinding – energy-optimised and autonomous operation of the grinding plant (machine learning), Process optimisation of grinding-classification circuits, Process optimisation (Smart Grinding), Condition monitoring (CEGIS), Mixed reality / remote support (CEARS)
- Materials
- CEMTEC Online Particle Size Analyser, CEMTEC Gear Inspection System, CEMTEC Online Pellets Size Analyser, CEMTEC Augmented Reality Service, Smart Grinding
- Certificates
- Real-time particle size analysis (CEOPS), Condition monitoring / predictive maintenance (CEGIS), Online pellet size analysis (COPA), Connection to control systems (OPC UA, Profibus)
- Industries
- Cement industry, Mining, Processing of mineral raw materials
- 01
Sensors for particle/pellet size distributions
- 02
Data acquisition and archiving of plant operating data
- 03
Data analysis and condition monitoring
- 04
Data-based control of processing plants
- 05
Process optimisation and automated process audits
- 06
Remote support and plant monitoring
Products & Technologies
CEMTEC Online Particle Size Analyser
Real-time particle size analysis (1 µm–3,000 µm, laser diffraction or ultrasonic sensor) as a basis for process optimisation, process control and quality control.
CEMTEC Gear Inspection System
Real-time monitoring of mill mechanics (pinion temperatures, vibrations) for condition-based maintenance.
CEMTEC Online Pellets Size Analyser
Real-time analysis of the pellet size distribution during pelletising on pelletising discs for controlling the pelletising control variables.
CEMTEC Augmented Reality Service
Augmented-reality system for remote support, plant inspections and visualisation of equipment conditions.
Smart Grinding
Intelligent, energy-optimised and autonomous plant control of grinding-classification circuits based on machine learning on an industrial edge device.
Locations
Enns
ATHeadquarters and development of the digital products
- CEOPS online particle size analysis system
- CEGIS condition-monitoring system
- COPA online pellet size analysis system (camera 22 fps)
- CEARS augmented-reality system
- Smart Grinding industrial edge device
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CEOPS – Online particle size analysis (laser diffraction or ultrasonic sensor)Testing | – | Particle size range 1 µm to 3,000 µm | – | – | Cement, Mineral raw materials |
| Testing | – | – | – | – | – |
| COPA – Online pellet size analysis (real-time analysis of the produced granulate)Testing | – | – | – | – | Pellets, Granulate |
| CEARS – Augmented reality service for online support and plant monitoringEngineering | – | – | – | – | – |
| Smart Grinding – energy-optimised and autonomous operation of the grinding plant (machine learning)Engineering | – | – | – | – | – |
| Process optimisation of grinding-classification circuitsEngineering | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Online particle size analysis system | CEMTEC CEOPS | – | Particle size range 1 µm to 3,000 µm; footprint < 2m² | – | Enns, Austria |
| Condition-monitoring system | CEMTEC CEGIS | – | – | – | Enns, Austria |
| Online pellet size analysis system (camera 22 fps) | CEMTEC COPA | – | Housing 600x600x350 mm | – | Enns, Austria |
| Augmented-reality system | CEMTEC CEARS | – | – | – | Enns, Austria |
| Industrial edge device for intelligent plant control | CEMTEC Smart Grinding | – | – | – | Enns, Austria |
Additional services
Quality
The systems deliver real-time data for process control and quality control, including fully automatic cleaning and reference measurement before each CEOPS particle measurement, as well as connection to customer control systems (Industrial Ethernet, Profibus, OPC UA).
| Evidence | Enns |
|---|---|
| Real-time particle size analysis (CEOPS) | |
| Condition monitoring / predictive maintenance (CEGIS) | |
| Online pellet size analysis (COPA) | |
| Connection to control systems (OPC UA, Profibus) |
History
Cemtec can look back on 30 years of experience in individual and complete plant engineering (grinding, classification, agglomeration)
- 2014
Foundations laid for the first digital products as part of a cross-company development project to increase efficiency at customer plants
- 2022
Foundation of CEMTEC-Digital as the central point of contact for digital customer solutions