Development and production of ceramic protective and anti-adhesion coatings for thermally stressed industrial applications
CeraNovis GmbH
SaarbrückenNew on Amplifa
About CeraNovis
CeraNovis GmbH, based in Saarbrücken, specializes in the development, industrial manufacture and distribution of ceramic and nano-ceramic coatings. The coatings are used as long-term stable release and anti-adhesion coatings for permanent molds (chills) in aluminium and brass foundries, for example in ingot casting, low-pressure die casting and gravity casting of wheels, cylinder heads, engine blocks and sanitary fittings. A second pillar is the temperature-resistant corrosion-protection and anti-adhesion coating of hot heat exchanger surfaces as well as of impellers, fans and electrostatic filter hoppers. In addition, the company develops customer-specific coatings to production readiness, coats flight parts for Airbus D&S and Thales Alenia Space, and is represented in space applications with electrically conductive white coatings. Coatings can also be applied on site at the customer's premises.
- Site
- Saarbrücken
- Processes
- Ceramic release coating for aluminium ingot casting (Nanocomp MI10), Ceramic release coating for aluminium low-pressure die casting and gravity casting of, Highly insulating ceramic release coating for aluminium low-pressure die casting and, Ceramic release coating for brass low-pressure die casting and gravity casting of, Ceramic anti-adhesion coating for impellers, fans and electrostatic filter hoppers (Nanocomp, Temperature-resistant corrosion-protection coating of heat exchanger surfaces (AlSiKorr HX10), Coating of hot heat exchanger surfaces (anti-adhesion and/or corrosion-protection layer), Ceramic protective and anti-adhesion coatings for thermally stressed applications
- Materials
- Aluminium (ingots, wheels, cylinder heads, engine blocks, heat exchangers), Brass (sanitary fittings), ZrO2 (zirconium dioxide, ZircoDisp additives), TiO2 (titanium dioxide, ZircoDisp titania), Ceramics / nano-ceramics (coating material), Nano-ceramic coatings, AlSiKorr HX10, ZrO2 dispersions (zirconium dioxide)
- Certificates
- ISO 9001
- Industries
- Foundries and smelters (non-ferrous metals), Automotive foundries, Heat exchangers, Impellers, fans and electrostatic filters, Aerospace, Non-ferrous metal smelters
- 01
Contract development
- 02
Testing of coatings
- 03
Application
- 04
Production of coatings
- 05
On-site coating at the customer
Coating Materials & Processes
Nano-ceramic coatings
Long-term stable ceramic release and anti-adhesion coatings for permanent molds in aluminium and brass casting as well as for fans and electrostatic filters.
AlSiKorr HX10
Temperature-resistant corrosion-protection coating for heat exchanger surfaces, especially on aluminium.
ZrO2 dispersions (zirconium dioxide)
Liquid ZrO2-based additives for optical applications.
TiO2 dispersions (titanium dioxide)
TiO2-based additives as an extension of the ZircoDisp product line.
Aluminium
Coatings for ingots, wheels, cylinder heads, engine blocks and heat exchangers made of aluminium.
Brass
Release coatings for permanent mold casting of sanitary fittings made of brass.
Locations
Saarbrücken
DEHeadquarters
- Materials
- Ceramics, nano-ceramics, ZrO2, TiO2
Coated Components & Applications
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Ceramic release coating for aluminium ingot casting (Nanocomp MI10)Surface | – | – | – | – | Aluminium |
| Ceramic release coating for aluminium low-pressure die casting and gravity casting ofSurface | – | – | – | – | Aluminium |
| Highly insulating ceramic release coating for aluminium low-pressure die casting andSurface | – | – | – | – | Aluminium |
| Ceramic release coating for brass low-pressure die casting and gravity casting ofSurface | – | – | – | – | Brass |
| Ceramic anti-adhesion coating for impellers, fans and electrostatic filter hoppers (NanocompSurface | – | – | – | – | Metal |
| Temperature-resistant corrosion-protection coating of heat exchanger surfaces (AlSiKorr HX10)Surface | – | – | – | – | Aluminium, Metal |
| Coating of hot heat exchanger surfaces (anti-adhesion and/or corrosion-protection layer)Surface | – | – | – | – | Aluminium, Metal |
| Ceramic protective and anti-adhesion coatings for thermally stressed applicationsSurface | – | – | – | – | Metal |
| Ceramic coatings for space applications (incl. electrically conductive white coatings forSurface | – | – | – | – | – |
| Coating of flight partsSurface | – | – | – | – | – |
| Customer-specific contract development of ceramic coatings for metallic surfacesEngineering | – | – | – | – | Metal |
| On-site coating at the customer's premisesSurface | – | – | – | – | – |
Additional services
Reference customers
Quality & Certification
CeraNovis is certified to DIN ISO 9001 and was audited for the coating of flight parts at Airbus D&S as well as Thales Alenia Space Italia.
| Evidence | Saarbrücken |
|---|---|
| ISO 9001 |
History
Certification to DIN ISO 9001:2008 with transition to ISO 9001:2015; audit for the coating of flight parts at Airbus D&S and Thales Alenia Space Italia.
Winning of a major ESA project for the development of electrically conductive white coatings for space applications.
Launch of the ZircoDisp product line (ZrO2-based liquid additives for optical applications).
Extension of the ZircoDisp product line with TiO2 dispersions (ZircoDisp titania).