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Cerealps – Fertigung

Manufacturer of breakfast cereals, muesli and natural grain products in organic and conventional quality

Cerealps Logo

Cerealps GmbH

Nauders 537, 6543 Nauders (Tyrol, Austria)New on Amplifa

2015Founded (Cerealps GmbH)
1922Origin of the traditional grain mill
FN 432825 h, LG InnsbruckCommercial Register
Helmut Fuchs, Simon Fuchs & David FuchsManaging Partners

Company

Cerealps GmbH is a family-run manufacturer of breakfast cereals, muesli, crunchy muesli and natural grain products based in Nauders in North Tyrol. The company can look back on a tradition of around 100 years, which began in 1922 with the founding of a grain mill in Vinschgau (South Tyrol). Grains such as spelt, wheat, maize, rice, oats, barley, quinoa and soya are processed into flakes, extrudates, puffed cereals and crunchy muesli – both conventionally and certified organically in accordance with EU Organic Regulation (EU) No. 2018/848. Production also meets the strict requirements of the EU Dietary Foods Directive for baby food (toddler food from 1 year of age). As a private-label partner, Cerealps produces individual recipes for start-ups and established brands as well as standard products from 1 pallet. Packaging is provided in folding cartons, bags, stand-up pouches (doypacks) and bulk containers such as paper sacks and big bags for the food service and industrial sectors. The products are delivered from Nauders to numerous countries in Europe and North America.

Site
Nauders
Processes
Grain flake production (flaking, e.g. spelt/wheat/barley/oat wholegrain flakes), Extrusion (extrudates, Crumpies, crisps, shells), Puffing (puffed wheat, puffed rice), Roasting/baking of cereals, Crunchy muesli production (granola, baked muesli), Coating (chocolate, honey, cinnamon, sugar syrups), Muesli mixing/mixing of ingredients, Organic production (certified organic production according to EU 2018/848)
Materials
Spelt, Maize, Wheat, Rice, Oats, Barley, Quinoa, Soya (soya flakes)
Certificates
HACCP, IFS (International Food Standard), EU Organic Regulation (EU) No. 2018/848, EcoVadis rating
Founded
2015
Industries
Food industry, Retail, Food service / gastronomy, Start-ups and brands in the muesli/cereal sector
  1. 01

    Raw material procurement (imports, domestic producers)

  2. 02

    Raw material analysis in the in-house laboratory

  3. 03

    Flaking / extrusion / puffing

  4. 04

    Roasting / baking / coating

  5. 05

    Mixing of muesli ingredients

  6. 06

    Quality control in production

  7. 07

    Packaging (consumer or bulk containers)

  8. 08

    Shipping and export

Raw Materials & Processes

DIN

Spelt

Wholegrain flour for spelt flakes, spelt crisps and crunchy muesli bases, conventional or organic.

MAIS

Maize

Maize flour as the basis for corn flakes, maize crisps and choco flakes.

WEI

Wheat

Wholegrain wheat flour for flakes, puffed wheat and protein-rich extrudates.

REIS

Rice

Rice flour for Rice Crumpies and as an ingredient in extrusion and roasted products.

HAF

Oats

Wholegrain oat flour for flakes, crunchy muesli and oat Crumpies.

GER

Barley

Wholegrain barley flakes as a component of classic muesli mixes.

QUINOA

Quinoa

Ingredient, among other things, for Quinoa Spelt Crisp as a crunch component.

SOJA

Soya

Soya flakes as a natural protein source for high-protein products.

Location

Standort Nauders

Nauders

AT

Administration and production

Lot size
Standard products from 1 pallet; individual recipes from approx. 3 t
Materials
Spelt, wheat, maize, rice, oats, barley, quinoa, soya
  • In-house laboratory
  • State-of-the-art production facilities
  • In-house developments in the production chain

Products

Dinkel Flakes
Dinkel FlakesFlaking · Organic & conventional
Muesli mixes
Muesli mixesMixing & packaging · Food industry
Packaging units
Packaging unitsFolding cartons, bags, doypacks, paper sacks, big bags · Private label

Inside the production

Cerealps factory hall in Nauders
Cerealps factory hall in Nauders
Production
Production
Production area
Production area
The grain mill at the beginning of the 20th century
The grain mill at the beginning of the 20th century
Tradition: bakers and millers
Tradition: bakers and millers

Industries

Food industryRetailFood service / gastronomyStart-ups and brands in the muesli/cereal sector

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Grain flake production (flaking, e.g. spelt/wheat/barley/oat wholegrain flakes)Other––––Spelt, Wheat, Barley, Oats
Extrusion (extrudates, Crumpies, crisps, shells)Other––––Wheat, Rice, Oats, Spelt, Maize, Quinoa
Puffing (puffed wheat, puffed rice)Other––––Wheat, Rice
Roasting/baking of cerealsOther––––Wheat, Rice, Spelt, Maize, Oats
Crunchy muesli production (granola, baked muesli)Other––––Oats, Spelt
Coating (chocolate, honey, cinnamon, sugar syrups)Surface––––Maize (corn flakes), Wheat
Muesli mixing/mixing of ingredientsOther––––Oats, Spelt, Wheat
Organic production (certified organic production according to EU 2018/848)Other––––Spelt, Maize, Wheat, Rice, Oats
Baby food production according to the EU Dietary Foods Directive (from 1 year of age)Other––––Grain flours
Private label production / individual product developmentEngineering–––approx. 3 t (individual), 1 pallet–
Packaging: folding cartons, bags, stand-up pouches (doypacks), paper sacks, big bagsOther–––––

Additional services

Private label productionIndividual product developmentOrganic productionBaby food production (dietary foods regulation, from 1 year of age)Sugar reduction (Smart Sweetening)High-protein productsPackaging solutions (folding cartons, bags, doypacks, paper sacks, big bags)In-house laboratory and quality controlStandard products from 1 pallet

Quality

All incoming raw materials as well as products during and after production are continuously analysed in the in-house laboratory. In addition to HACCP, IFS and EU Organic Regulation 2018/848, computer-controlled monitoring systems and internal standards are used.

EvidenceNauders
HACCP
IFS (International Food Standard)
EU Organic Regulation (EU) No. 2018/848
EcoVadis rating

History

  1. 1922

    Founding of the grain mill in Vinschgau (South Tyrol) by the ancestor of today's company owners

  2. 1958

    Expansion and capacity increase of the grain mill

  3. 1967

    The 2nd generation joins the family business

  4. 1975

    Pioneers in the processing of spelt and other speciality flours

  5. 1980

    The 3rd generation joins the family business

  6. 1987

    Start of muesli production

  7. 1997

    Start of exports of the new product range

  8. 1999

    Start of breakfast cereal production

  9. 2005

    Production launch for the manufacture of crunchy muesli

  10. 2007

    The 4th generation joins the family business

  11. 2015

    Founding of Cerealps GmbH and construction of the new production facility in Nauders (North Tyrol)

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