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CERTUSS – Fertigung

Manufacturer of rapid steam generators and steam boiler systems with steam outputs from 10 to 16,000 kg/h for more than 80 industries.

CE

CERTUSS Dampfautomaten GmbH & Co. KG

Krefeld (Headquarters · Plant II) · Zusmarshausen (Plant III) · Birmingham (UK) · Windsor, CT (USA)New on Amplifa

1957Founded
4 sites in DE, GB, USSites
10–16,000 kg/hSteam output
from 3–5 minutesReady for operation after start-up
1997First ISO 9001 certification

CERTUSS – Steam Technology since 1957

CERTUSS Dampfautomaten GmbH & Co. KG has been developing and manufacturing industrial rapid steam generators based on the water-tube boiler principle at its Krefeld site since 1957. The product range includes oil- and gas-fired steam generators of the JUNIOR TC and UNIVERSAL TC series with steam outputs from 80 to 2,000 kg/h, the UMX dual-gas steam generator generation (1,500–2,000 kg/h per boiler) as well as electric steam generators of the EMX Generation E (10–320 kg/h, up to 16 bar). By combining several boilers into multiple systems, steam outputs of up to 16,000 kg/h are achieved. The heating coils as the core component are manufactured and tested in the company's own plant; in addition, CERTUSS offers feedwater tanks made of stainless steel 1.4571, water softening and dosing systems, container steam systems, installation, commissioning, maintenance and inspections pursuant to §16 BetrSichV. Customers come from more than 80 industries, including the food and beverage industry, healthcare, chemicals, pharmaceuticals as well as automotive and aerospace. Since 2024 the company has belonged to Japan's Miura Co. Ltd.

Site
Krefeld
Processes
Manufacture of rapid steam generators (water-tube boiler principle, gas/oil-fired, JUNIOR TC and, Steam generator systems with steam output 80–2,000 kg/h (fossil-fuel fired: oil/gas), UMX steam generators (dual gas: natural gas/LPG), 1,500–2,000 kg/h per boiler, multiple systems up, Electric steam generators EMX/GENERATION E (E10MX–E320MX), continuously variable 0–320 kg/h,, Multiple steam systems (battery systems) up to 16 t/h steam output, Container steam systems (fully pre-assembled at the factory, flexible systems, incl., Development and manufacture of heating coils (core component of the water-tube boiler) at the, Water softening systems for boiler feedwater (ion exchange, manual/automatic/volume- or
Materials
1.4571 / AISI 316 Ti (acid-resistant stainless steel for feedwater tanks), Stainless steel (heating elements and stainless steel version of the EMX electric steam generators), Steel (water-tube boiler heating coils, general boiler construction), Stainless steel 1.4571 / AISI 316 Ti, Steel, Stainless steel (heating elements)
Certificates
ISO 9001:2015, Quality Assurance System acc. Directive 2014/68/EU (Module H1), Manufacture License of Special Equipment (Boiler), China, EAEU approval (Russia, Belarus, Kazakhstan, Armenia, Kyrgyzstan) –, Ukraine TC certificate (boilers, ELEKTRO, conformity), ASME – American Society of Mechanical Engineers, NB – National Board of Boiler & Pressure Vessel Inspectors, UL certificate, Directive 2014/68/EU (Module H1), ASME / NB / UL, China boiler manufacturer licence, EAEU approval, Ukraine TC certificate
Founded
1957
Industries
Food and beverage industry, Healthcare / hospitals, Chemical industry, Pharmaceutical industry, Automotive, aerospace, Shipping
  1. 01

    Engineering and design

  2. 02

    Manufacture of heating coils (coils) at the Krefeld plant

  3. 03

    Manufacture of steam generators and system components

  4. 04

    Pre-assembly of container and complete systems

  5. 05

    Installation and commissioning at the customer's site

  6. 06

    Maintenance, inspection service and remote maintenance

Materials and Technology

1.4571

Stainless steel 1.4571 / AISI 316 Ti

Acid-resistant stainless steel for feedwater tanks for operation with fully demineralized feedwater.

Stahl

Steel

Material of the water-tube heating coils and of general boiler construction.

Edelstahl

Stainless steel (heating elements)

Heating elements and stainless steel version of the EMX electric steam generators, also for Culinary Steam.

Sites

Standort Krefeld (Hafenstr. 65)

Krefeld (Hafenstr. 65)

DE

Headquarters and manufacturing

Materials
Steel, stainless steel
  • Manufacture of heating coils (coils)
  • Manufacture of steam generators JUNIOR TC, UNIVERSAL TC, UMX, EMX
Standort Krefeld (Plant II)

Krefeld (Plant II)

DE

Plant II

Zusmarshausen

DE

Plant III

Birmingham

GB

CERTUSS U.K. Limited – sales and service

Windsor, CT

US

CERTUSS America L.P. – sales and service

Components and Systems

UNIVERSAL TC rapid steam generator
UNIVERSAL TC rapid steam generatorWater-tube boiler · Oil/Gas, 80–2,000 kg/h
JUNIOR TC rapid steam generator
JUNIOR TC rapid steam generatorWater-tube boiler · Oil/Gas
UMX steam generator
UMX steam generatorDual gas · 1,500–2,000 kg/h
EMX electric steam generator
EMX electric steam generatorGeneration E · 10–320 kg/h
Multiple system with CPA supply unit
Multiple system with CPA supply unitComplete system · up to 16 t/h
Container steam system
Container steam systemPre-assembled at the factory · Ex-area refinery version

Inside the production

Coil inside a steam generator
Coil inside a steam generator
Manufacture and testing of the heating coils in Krefeld
Manufacture and testing of the heating coils in Krefeld
Touch-Control control unit
Touch-Control control unit
Multiple system of UNIVERSAL TC steam generators
Multiple system of UNIVERSAL TC steam generators
Service technician performing a system inspection
Service technician performing a system inspection
EMX, UNIVERSAL TC and JUNIOR TC steam generators
EMX, UNIVERSAL TC and JUNIOR TC steam generators

Industries

Food and beverage industryHealthcare / hospitalsChemical industryPharmaceutical industryAutomotive, aerospaceShippingDry cleaningHotelsResearch and servicesFood and beverage industry (breweries, spirits)Healthcare / hospitals / medical technologyAutomotive, aerospace and shippingService companies (e.g. research, ecology/hydrology)More than 80 industries worldwide

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of rapid steam generators (water-tube boiler principle, gas/oil-fired, JUNIOR TC andEngineering––––Steel, Stainless steel
Steam generator systems with steam output 80–2,000 kg/h (fossil-fuel fired: oil/gas)Engineering–––––
UMX steam generators (dual gas: natural gas/LPG), 1,500–2,000 kg/h per boiler, multiple systems upEngineering–––––
Electric steam generators EMX/GENERATION E (E10MX–E320MX), continuously variable 0–320 kg/h,Engineering––––Stainless steel
Multiple steam systems (battery systems) up to 16 t/h steam outputEngineering–––––
Container steam systems (fully pre-assembled at the factory, flexible systems, incl.Engineering–––––
Development and manufacture of heating coils (core component of the water-tube boiler) at theEngineering–––––
Water softening systems for boiler feedwater (ion exchange, manual/automatic/volume- orEngineering–––––
Dosing systems for oxygen scavenging/corrosion protection in feedwaterEngineering–––––
Stainless steel feedwater tanks in five sizes (material 1.4571 / AISI 316 Ti, acid-resistant, forEngineering––––1.4571, AISI 316 Ti
CPA water supply unit as a complete prefabricated system component for multiple systemsEngineering–––––
Installation, commissioning, maintenance, inspection service (§16 BetrSichV: recurring inspection,Assembly–––––
Water treatment chemicals and water analysis (analysis case, Testomat monitoring)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Gas steam generator UMX (rapid steam generator, dual gas)CERTUSS UMX–––Krefeld (manufacturing)
Electric steam generatorCERTUSS EMX E10MX–E320MX (GENERATION E)––2020Krefeld (manufacturing)
Oil/gas rapid steam generator (water-tube boiler)CERTUSS JUNIOR TC / UNIVERSAL TC (80–2,000 kg/h)–––Krefeld (manufacturing)

Additional services

Individual system configuration / custom steam systemsContainer steam systems (pre-assembled at the factory)Maintenance and inspection service (incl. inspections pursuant to §16 BetrSichV)CERTUSS CONNECT remote maintenance via VPNCommissioning and preservationBurner maintenanceRetrofitting & system expansionStock spare parts salesWater treatment: water softening systems, dosing systems, feedwater tanks, water analysisRemote maintenance / remote controlWorldwide sales partner network and service portal

Reference customers

Brauerei „Im Füchschen", DüsseldorfAccra Brewery Ltd., GhanaCVH SpiritsHucknall (aerospace site, United Kingdom)Spotclean Drycleaners, UgandaUK Centre for Ecology & Hydrology (UKCEH)Ulster Independent ClinicNingbo No. 6 Hospital, ChinaGuy's & St Thomas' Hospital, LondonHelios Clinic KrefeldRefinery in North Africa (anonymous)Miura Co. Ltd. (parent company)

Quality and Certification

The quality system is certified to DIN EN ISO 9001:2015 (TÜV Rheinland, valid until 2027-09-30) and fulfils the QA module H1 of the Pressure Equipment Directive 2014/68/EU. All heating coils are developed, manufactured and tested at the Krefeld plant; international approvals exist, among others, for China, the EAEU, Ukraine, ASME, NB and UL.

EvidenceKrefeld
ISO 9001:2015
Directive 2014/68/EU (Module H1)
ASME / NB / UL
China boiler manufacturer licence
EAEU approval
Ukraine TC certificate

History

  1. 1957

    Founded by Hans-Joachim Schröder; development of the CERTUSS rapid steam generators based on the water-tube boiler principle in Krefeld

  2. ~1970

    Steam boiler system made of UNIVERSAL 1000 generators

  3. 1997

    First certification to ISO 9001

  4. 1998

    Hans-Joachim Schröder leaves the company after 41 years as managing director (1957–1998)

  5. 1999

    Karl-Heinz Till becomes managing director (until 2006)

  6. 2020

    Presentation of the electric steam generator Generation E (EMX, E10MX–E320MX)

  7. 2024

    Re-certification ISO 9001:2015 and QA system according to 2014/68/EU; acquisition by Japan's Miura Co. Ltd. reported

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