Custom processing, filling and automation machines for the food and beverage industry
Challenger Industrial Solutions GmbH
Bad Karlshafen, GermanyNew on Amplifa
About Challenger Industrial Solutions
Challenger Industrial Solutions GmbH, based in Bad Karlshafen, is a mechanical engineering company specializing in custom processing, filling and packaging machines as well as automation solutions for the food, dairy and beverage industry. The product portfolio includes linear and rotary filling machines, vertical automatic filling machines, piston fillers, semi-automatic big-volume container filling machines for containers up to 20 kg, fill & seal machines, crate washing machines, collecting robots and fully automatic sleeve shrink machines with steam tunnel. The offering is complemented by advice on products and ingredients. As part of the Al Juneidi Group, the company has more than 40 years of experience in food, dairy and beverage production and operates its own factories and distribution centers with over 120 products. The project business extends across a network in Europe and the Middle East as well as projects worldwide.
- Site
- Bad Karlshafen
- Processes
- Custom Processing Machines, Filling Solutions (Filling Machines), Packing and Automation Solutions, Advisory Service (Product and Ingredient Consulting), Big Volume Container Filling (semi-automatic, up to 20 kg, liquid/paste-like products), Fill & Seal (semi-automatic, sealing of cups and containers, nylon rolls and cans), Sleeve Shrink (sleeve labeling with steam tunnel, fully automatic, universal for materials,, Processing-Custom processing machines
- Materials
- Plastic jars, Plastic cups and jars, Nylon rolls
- Industries
- Food industry, Dairy processing, Beverage industry, Non-food, Tobacco
- 01
Engineering and design
- 02
Manufacture of processing machines
- 03
Manufacture of filling machines
- 04
Assembly of packaging and automation solutions
- 05
Advice on products and ingredients
Materials and Areas of Application
Plastic cups and jars
Containers for the semi-automatic big-volume container filling machine up to 20 kg, e.g. for liquid and paste-like products.
Nylon rolls
Sealing material for the semi-automatic fill & seal machine.
Locations
Bad Karlshafen
DEFactory / mechanical engineering site
- Materials
- Plastic containers, nylon rolls, cans
- Linear Filling Machine (Linear A200 Series)
- Rotary Filling Machine (Rotary Series)
- Vertical Automated Filling Machine 100A
- Big Volume Container Filling Machine
- Fill & Seal Machine
- Piston Filler
- Box Washing Machine
- Collecting Robot
- Sleeve Shrink Machine
Machines and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Custom Processing MachinesEngineering | – | – | – | – | – |
| Filling Solutions (Filling Machines)Assembly | – | – | – | – | – |
| Packing and Automation SolutionsAssembly | – | – | – | – | – |
| Advisory Service (Product and Ingredient Consulting)Engineering | – | – | – | – | – |
| Big Volume Container Filling (semi-automatic, up to 20 kg, liquid/paste-like products)Assembly | – | – | 20 kg | – | Plastic jars (plastic containers) |
| Fill & Seal (semi-automatic, sealing of cups and containers, nylon rolls and cans)Joining | – | – | – | – | Nylon rolls, Cans |
| Sleeve Shrink (sleeve labeling with steam tunnel, fully automatic, universal for materials,Surface | – | – | – | – | Any container materials (cups, jars, bottles) |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Linear Filling Machine (Linear A200 Series) | Challenger Linear A200 Series | – | – | – | Bad Karlshafen |
| Rotary Filling Machine (Rotary Series) | Challenger Rotary Series | – | – | – | Bad Karlshafen |
| Vertical Automated Filling Machine | Challenger 100A | – | – | – | Bad Karlshafen |
| Big Volume Container Filling Machine (semi-automatic) | Challenger | – | Containers/buckets up to 20 kg | – | Bad Karlshafen |
| Fill & Seal Machine (semi-automatic) | Challenger | – | Cups and containers of various sizes; nylon rolls and cans | – | Bad Karlshafen |
| Piston Filler | Challenger | – | – | – | Bad Karlshafen |
| Box Washing Machine (crate washer) | Challenger | – | – | – | Bad Karlshafen |
| Collecting Robot | Challenger | – | – | – | Bad Karlshafen |
| Sleeve Shrink Machine (fully automatic, sleeve labeler with steam tunnel) | Challenger | – | Containers of any material, shape and size (cups, jars, bottles) | – | Bad Karlshafen |
Additional services
Company History
- 1983
Entry into the food and beverage sector through the first dairy factory
- 1990
Start of manufacturing the first Challenger filling machine
- 2019
Construction of the new plant in Bad Karlshafen, Germany