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CHEMA – Fertigung

Shredding machines and recycling plants for electronic scrap, used tires and other waste materials

CHEMA Logo

CHEMA Anlagen- und Apparatebau GmbH

97753 Karlstadt (Headquarters)New on Amplifa

> 50Employees
HRB 506 972, Registergericht JenaCommercial register
3 or 5 t/hThroughput of the electronic scrap recycling plant ES
SYSTEC GroupCorporate group

About CHEMA

CHEMA Anlagen- und Apparatebau GmbH, headquartered in Karlstadt (Bavaria), plans, designs and manufactures shredding machines and complete plants for recycling technology. The product range includes electronic scrap recycling plants (ES, throughput 3 or 5 t/h), used tire recycling plants (TRR), primary and secondary shredders (VZ, VZi, VZ TS, NZ), vertical impact crushers (VB), briquetting presses as well as vibrating troughs and vibrating screens. The scope of services ranges from the creation of complete plant layouts and 3D design to the manufacture of individual machines and complete plants, through to installation, commissioning, maintenance, spare parts supply, remote diagnostics and 24/7 service. The materials processed and recovered include electronic scrap, used tires, metals such as copper, aluminium and iron, plastics, glass, waste wood, paper, PET, biomass as well as precious metals such as gold, silver and palladium. More than 50 employees contribute experience in technical and process engineering questions of recycling technology. As a company of the SYSTEC Group, the GmbH draws on the diverse manufacturing and technology resources of the group.

Site
Karlstadt
Processes
Electronic Scrap Recycling Plant ES (shredding and separation of valuable materials), Used Tire Recycling Plant TRR (shredding, granulating, rubber/iron separation), Primary Shredder VZ (universal shredding machine, two-shaft rotary shear), Inertized Primary Shredder VZi (shredding under nitrogen inertization for volatile,, Primary Shredder VZ with TS (rotary shear with integrated trommel screen), Vertical Impact Crusher VB (impact/percussion crusher with vertical impact tool shaft), Secondary Shredder NZ (single-rotor granulator NZ-AS1 for light materials / NZ-AS for heavy, Briquetting Presses BP (compaction of residual materials, biomass or dusts)
Materials
Electronic scrap, Used tires, Copper, Aluminium, Iron, Steel, Plastics, Glass
Employees
> 50
Industries
Recycling technology, Electronic scrap recycling, Used tire recycling, Environmental technology, Mechanical engineering
  1. 01

    Engineering and design (complete plant layout, 3D design)

  2. 02

    Planning and project engineering

  3. 03

    Manufacture of individual machines and complete plants

  4. 04

    Installation

  5. 05

    Commissioning

  6. 06

    Maintenance and servicing

  7. 07

    Spare parts/after sales, remote diagnostics, 24/7 service

Materials processed and processes

ES

Electronic Scrap Recycling Plant ES

Shreds 3 or 5 t of electronic scrap per hour and separates valuable materials such as aluminium, copper, iron and plastics.

TRR

Used Tire Recycling Plant TRR

Produces rubber granulates for insulation materials, asphalt admixture, automotive parts or flooring and separates rubber from steel.

VZ

Primary Shredder VZ

Robust two-shaft rotary shear with patented rapid blade change system for tires, metals and other difficult materials.

VZi

Inertized Primary Shredder VZi

Shredding of volatile, flammable and explosive substances under nitrogen inertization, suitable for drums and IBCs.

VZ TS

Primary Shredder VZ with Trommel Screen TS

Combination of rotary shear and trommel screen for a homogeneous final grain size with a footprint of only approx. 30 m².

VB

Vertical Impact Crusher VB

Impact/percussion crusher with vertical impact tool shaft, resistant to foreign objects at continuously high throughput and low energy consumption.

NZ

Secondary Shredder NZ (AS1/AS)

Single-rotor granulator with adjustable stator blades for light materials such as paper and PET as well as heavy materials.

BP

Briquetting Press BP

Compacts residual materials, biomass or dusts for volume reduction or optimized thermal recovery.

VR/VS

Vibrating Trough VR / Vibrating Screen VS

Conveying, distributing, dosing and screening of bulk material with a robust and torsion-resistant design.

Locations

Standort Karlstadt

Karlstadt

DE

Headquarters, engineering, manufacturing and administration

Machines and plants

Electronic Scrap Recycling Plant ES
Electronic Scrap Recycling Plant ESRecycling plant · Electronic scrap recycling
Used Tire Recycling Plant TRR
Used Tire Recycling Plant TRRRecycling plant · Used tire recycling
Primary Shredder VZ
Primary Shredder VZShredding machine · Recycling technology
Inertized Primary Shredder VZi
Inertized Primary Shredder VZiShredding machine · Special waste
Primary Shredder VZ with Trommel Screen TS
Primary Shredder VZ with Trommel Screen TSShredding machine · Recycling technology
Vertical Impact Crusher VB
Vertical Impact Crusher VBShredding machine · Recycling technology
Secondary Shredder NZ
Secondary Shredder NZGranulator · Recycling technology
Briquetting Press BP
Briquetting Press BPPress · Material flow compaction
Vibrating Screen VS
Vibrating Screen VSConveying technology · Bulk material processing

Inside the production

Machine and plant engineering
Machine and plant engineering
Recycling technology
Recycling technology

Industries

Recycling technologyElectronic scrap recyclingUsed tire recyclingEnvironmental technologyMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electronic Scrap Recycling Plant ES (shredding and separation of valuable materials)Engineering––3-5 t/h throughput–Electronic scrap, Aluminium, Copper, Iron, Plastic, Glass, Gold, Silver, Palladium, Silicon
Used Tire Recycling Plant TRR (shredding, granulating, rubber/iron separation)Engineering––––Truck tires, Car tires, Construction machinery tires, Off-road vehicle tires, Commercial vehicle tires, Rubber, Steel, Textile
Primary Shredder VZ (universal shredding machine, two-shaft rotary shear)Machining––––Tires, Metals, most difficult materials
Inertized Primary Shredder VZi (shredding under nitrogen inertization for volatile,Machining––––volatile substances, flammable substances, explosive substances, small containers, drums, IBCs
Primary Shredder VZ with TS (rotary shear with integrated trommel screen)Machining––––Tires, Waste wood, Plastics, Metals
Vertical Impact Crusher VB (impact/percussion crusher with vertical impact tool shaft)Machining––––widely varying materials, Foreign objects
Secondary Shredder NZ (single-rotor granulator NZ-AS1 for light materials / NZ-AS for heavyMachining––––Dual system waste, Paper, PET, Metals, light materials, heavy materials
Briquetting Presses BP (compaction of residual materials, biomass or dusts)Forming––––Residual materials, Biomass, Dusts
Vibrating Trough VR / Vibrating Screen VS (conveying, distributing, dosing, screening)Engineering––––Conveying and bulk material
Machine and plant engineering, engineering (complete plant layout through detailed design, 3DEngineering–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electronic Scrap Recycling Plant ESCHEMA Anlagen- und Apparatebau GmbH ES–Throughput 3 or 5 t/h––
Used Tire Recycling Plant TRRCHEMA Anlagen- und Apparatebau GmbH TRR––––
Primary Shredder VZCHEMA Anlagen- und Apparatebau GmbH VZ 95/120-55 / VZ 110/130-75 / VZ 125/180-75 / VZ 140/160-132–Cutting chamber dimensions 950x1200 / 1100x1300 / 1250x1800 / 1400x1600 mm; drive power 2x55 / 2x75––
Inertized Primary Shredder VZiCHEMA Anlagen- und Apparatebau GmbH VZi 95/120-55 / VZi 110/130-75 / VZi 125/180-75 / VZi 140/160-132–Cutting chamber dimensions 950x1200 / 1100x1300 / 1250x1800 / 1400x1600 mm; drive power 2x55 / 2x75––
Primary Shredder with Trommel Screen VZ TSCHEMA Anlagen- und Apparatebau GmbH VZ 110/130-75 TS–Cutting chamber dimensions 1100x1300 mm; drive power 2x75 kW; TS 22 kW; drum diameter 3790 mm;––
Vertical Impact Crusher VBCHEMA Anlagen- und Apparatebau GmbH VB 220-200-250–Shredding chamber 200 cm x Ø220 cm; drive power 250 kW; rotor speed 0-550 rpm;––
Secondary Shredder NZCHEMA Anlagen- und Apparatebau GmbH NZ 80/120 AS1 / NZ 80/160 AS1 / NZ 100/120 AS1 / NZ 100/200 AS1 (also NZ-AS with–Working width 1200/1600/1000/2000 mm; tip circle diameter 800/800/1000/1000 mm; drive power––
Briquetting Press BPCHEMA Anlagen- und Apparatebau GmbH BP––––
Vibrating Trough VR / Vibrating Screen VSCHEMA Anlagen- und Apparatebau GmbH VR / VS––––

Additional services

Design/engineering (complete plant layouts, 3D design, detailed design)Machine and plant engineeringPlanning and project engineeringManufacture of individual machines and complete plantsInstallationCommissioningMaintenance and servicingSpare parts/after sales24/7 serviceRemote diagnosticsFinancing

History

  1. Company of the SYSTEC Group

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