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Chemex – Fertigung

Development and manufacture of feeding systems for foundries – we supply customers worldwide with innovative feeding technology.

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Chemex Foundry Solutions GmbH

Delligsen · Hanover · DüsseldorfNew on Amplifa

1974Founded
3 sitesDelligsen, Hanover, Düsseldorf
HA GroupPart of a worldwide network of around 1,800

About Chemex Foundry Solutions

Chemex Foundry Solutions GmbH was founded in 1974 as a subsidiary of Hüttenes-Albertus Chemische Werke GmbH and is headquartered with its production plant in Delligsen. The company develops and manufactures chemical-metallurgical feeding systems for foundries, including Tele-Feeders with patented telescope technology, Tele-MT systems, compact feeders, breaker cores, side feeders and insertion sleeves for horizontal and vertical moulding lines. The products are used for cast iron, cast steel and non-ferrous alloys such as aluminium sand castings and are also available in fluoride-free formulations. The value chain includes in-house research and development in Hanover, the qualification of new feeder materials through to series maturity, and the manufacture of core shell particles (KHPs). As a service, Chemex offers mould filling and solidification simulations in cooperation with MAGMA. As a member of the HA Group, the company supplies foundries worldwide, with the European market served from the main plant in Delligsen.

Site
Delligsen
Processes
Manufacture of feeding systems (Tele-Feeder, Tele-MT system, compact feeder, breaker cores,, Mould filling and solidification simulation (MAGMA/Magmasoft®, MAGMAinteract®), Manufacture of Cold-Box feeders, Manufacture of core shell particles (KHPs), Research and development / qualification of feeder materials through to series maturity, Consulting by foundry engineers, Mould filling and solidification simulation (in cooperation with MAGMA), Research and development
Materials
Cast iron, Cast steel, Non-ferrous alloys, Aluminium (aluminium sand casting), Cold-Box formulations
Founded
1974
Industries
Foundries (cast iron), Foundries (cast steel), Foundries (non-ferrous/aluminium sand castings), Foundries / foundry supply industry (cast iron, cast steel,
  1. 01

    Research and development

  2. 02

    Material qualification through to series maturity

  3. 03

    Simulation (MAGMA)

  4. 04

    Production of the feeding systems

  5. 05

    Sales and customer consulting

Materials and Processes

Fe

Cast iron

Field of application of the feeding systems in foundries.

GS

Cast steel

Feeding of cast steel castings with Tele-Feeders and compact feeders.

NE

Non-ferrous alloys

Use of all common alloys in the non-ferrous sector, in particular aluminium sand castings.

CB

Cold-Box formulations

Cold-Box-bonded feeder materials with high strength, dimensional accuracy and long shelf life, available fluoride-free.

Sites

Standort Delligsen

Delligsen

DE

Production plant / headquarters

Materials
Exothermic-insulating and Cold-Box feeders, KHPs
  • Cold-Box feeder production
  • Manufacture of core shell particles (KHPs)
Standort Hannover

Hannover

DE

Research and development

Standort Düsseldorf

Düsseldorf

DE

Sales office

Feeding Systems

Tele-Feeder
Tele-FeederTelescope technology · cast iron/cast steel/non-ferrous
Tele-MT system
Tele-MT systemTelescopic feeder with metal tube · foundry
Compact feeder
Compact feederCold-Box · foundry
Breaker cores
Breaker coresExothermic-insulating · foundry
Tele side feeder
Tele side feederTelescope technology · vertical moulding lines
Side insertion sleeve
Side insertion sleeveCold-Box · vertical moulding lines

Inside the production

Chemex Foundry Solutions
Chemex Foundry Solutions
Chemex feeder portfolio
Chemex feeder portfolio
Service and consulting
Service and consulting

Industries

Foundries (cast iron)Foundries (cast steel)Foundries (non-ferrous/aluminium sand castings)Foundries / foundry supply industry (cast iron, cast steel,

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of feeding systems (Tele-Feeder, Tele-MT system, compact feeder, breaker cores,Casting––––Cast iron, Cast steel, Non-ferrous alloys (applications)
Mould filling and solidification simulation (MAGMA/Magmasoft®, MAGMAinteract®)Engineering–––––
Manufacture of Cold-Box feedersCasting–––––
Manufacture of core shell particles (KHPs)Casting–––––
Research and development / qualification of feeder materials through to series maturityEngineering–––––

Additional services

Consulting by foundry engineersMould filling and solidification simulation (in cooperation with MAGMA)Research and developmentProduct finder app with AR/3D visualisationData set implementation in simulation software

Company History

  1. 1974

    Foundation of Chemex GmbH as a subsidiary of Hüttenes-Albertus Chemische Werke GmbH by acquiring a feeder manufacturer from Alfeld; headquarters in Delligsen

  2. 1970er–1980e

    Focus on chemical-metallurgical products as well as exothermic-insulating feeders

  3. 1990er

    Opening of further production facilities in Düsseldorf and Albringhausen

  4. 1994

    Foundation of H.A. Kovochem in Mnisek, Czech Republic (slurry feeders)

  5. 1996

    H.A. Kovochem integrated into Chemex GmbH as a 100% subsidiary

  6. 2004

    Conversion from water-glass to Cold-Box feeders; development and patenting of the Tele-Feeder

  7. 2008

    Fire at the plant

  8. 2009

    Production record for Cold-Box feeders

  9. 2016

    Own production facilities in Eskişehir (Turkey) and Toledo (USA)

  10. 2018

    Renaming to Chemex Foundry Solutions GmbH and merger with Eurokern Gießereitechnik GmbH

  11. 2021

    Relocation of the project for in-house manufacture of core shell particles (KHPs) to Delligsen

  12. 2022/23

    New administration building and additional storage space in Delligsen

  13. 2024

    50th company anniversary

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