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CFB – Fertigung

Development and GMP production of pharmaceutical active ingredients, fine chemicals and intermediates since 1953.

CFB Logo

Chemische Fabrik Berg GmbH

Bitterfeld-WolfenNew on Amplifa

1953Founded
approx. 100Employees
~50 m³Reactor capacity
kg to >100 t/yearProduction volumes
~40 APIs, >30 countries DMFProduct and registration spectrum

Company

Chemische Fabrik Berg GmbH is a mid-sized manufacturer of pharmaceutical active ingredients (APIs), fine chemicals and chemical intermediates located in Bitterfeld-Wolfen with around 100 employees. The company supports customers along the entire process: from feasibility studies through process development and scale-up to GMP-compliant production at kilogram to campaign scale with production volumes from kilograms to over 100 tonnes per year and approximately 50 m³ of reactor capacity. The offering includes custom synthesis (custom manufacturing), contract synthesis (including alkylations, cyclizations, cyanations, hydrogenations, quaternizations, salifications, saponifications), GMP micronization in a Class D cleanroom with a spiral jet mill (0.5–10 µm) as well as packaging and repackaging of highly potent and highly toxic substances in an ISO 8 cleanroom. Key focus areas are pyrimidine chemistry and controlled substances such as barbiturates and thiouracils. In addition, CFB supports customers with registration and approval with around 20 maintained DMFs in more than 30 countries. As a member of the Moehs Group, the company is integrated into a European network of specialised production sites and supplies human and veterinary pharmaceutical customers worldwide.

Site
Bitterfeld-Wolfen
Processes
Contract synthesis (custom manufacturing), Alkylation, Condensations / cyclizations (malonate esters + urea derivatives to barbiturates), Condensations / cyclizations (dicarbonyl compounds + thiourea derivatives to thiouracils), Cyanations, Hydrogenations, Quaternizations (quaternary ammonium compounds), Salifications (e.g. hydrochlorides)
Materials
Active pharmaceutical ingredients (APIs), Fine chemicals, Quaternary ammonium compounds, chemical intermediates, Active pharmaceutical ingredients, Pyrimidine chemistry / Barbiturates & thiouracils
Certificates
GMP, GMP certificate
Founded
1953
Employees
approx. 100
Industries
Pharmaceutical industry (human and veterinary medicine)
  1. 01

    Process development & scale-up

  2. 02

    Contract synthesis

  3. 03

    GMP production

  4. 04

    Micronization (Class D cleanroom)

  5. 05

    HPAPI packaging (ISO 8 cleanroom)

  6. 06

    Registration & approval

Products & Processes

APIs

Active pharmaceutical ingredients

GMP-compliant active ingredients for human and veterinary medicine, including sedatives, anesthetics and endocrinology products.

FC

Fine chemicals

Fine chemicals and chemical intermediates for the pharmaceutical industry.

QAC

Quaternary ammonium compounds

Traditional product segment based on many years of synthesis experience.

PYR

Pyrimidine chemistry / Barbiturates & thiouracils

Specialisation in complex multi-stage syntheses such as condensations of malonate esters to barbiturates and of dicarbonyl compounds to thiouracils.

Locations

Standort Bitterfeld-Wolfen

Bitterfeld-Wolfen

DE

Production and administration (headquarters)

Lot size
Laboratory to campaign scale
Materials
APIs, fine chemicals, intermediates
  • Reactors (~50 m³ total capacity)
  • Pilot plant for scale-up under GMP conditions
  • Spiral jet mill (micronization, Class D cleanroom)
  • Wastewater and exhaust air treatment systems

Products

Reactors of the production plant
Reactors of the production plantChemical synthesis · Pharmaceutical industry

Industries

Pharmaceutical industry (human and veterinary medicine)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Contract synthesis (custom manufacturing)Other (chemical synthesis)––kg – >100 t/year–APIs, fine chemicals, chemical intermediates
AlkylationOther (chemical synthesis)––––Alkyl halides (X = Br, Cl), Alkyl/aryl/phenyl substrates
Condensations / cyclizations (malonate esters + urea derivatives to barbiturates)Other (chemical synthesis)––––Malonate esters, Urea/thiourea/guanidine derivatives
Condensations / cyclizations (dicarbonyl compounds + thiourea derivatives to thiouracils)Other (chemical synthesis)––––Dicarbonyl compounds, Thiourea derivatives
CyanationsOther (chemical synthesis)––––Sodium cyanide, Formamides
HydrogenationsOther (chemical synthesis)––––Tetrahydrofuran synthesis substrates
Quaternizations (quaternary ammonium compounds)Other (chemical synthesis)––––Amines, Alkyl halides (X = Br, Cl, OH)
Salifications (e.g. hydrochlorides)Other (chemical synthesis)–––––
Saponifications (carboxylate esters to carboxylic acids)Other (chemical synthesis)––––Carboxylate esters (R = aryl, phenyl)
Process development & scale-upEngineering–––Laboratory scale – industrial productionchemical intermediates, APIs
Micronization (GMP, Class D cleanroom)Other (processing)––––APIs, controlled substances
HPAPI packaging/filling (ISO 8 cleanroom, DIN EN ISO 14644-1)Other (packaging)––a few grams – several kilograms–highly potent and highly toxic substances
GMP-compliant production of pharmaceutical active ingredientsOther (pharmaceutical manufacturing)––kg – >100 t/year–APIs, fine chemicals, intermediates
Registration & approval (DMF, CEP, ~20 DMFs, >30 countries)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Spiral jet mill (micronization)––––Bitterfeld-Wolfen
Reactors (chemical production)––~50 m³ total reactor capacity–Bitterfeld-Wolfen
Pilot plant (scale-up under GMP conditions)––––Bitterfeld-Wolfen
Wastewater and exhaust air treatment systems––––Bitterfeld-Wolfen

Additional services

Custom synthesis / custom manufacturingContract synthesisProcess development & scale-upGMP micronization (spiral jet mill, Class D cleanroom, 0.5–10 µm)HPAPI packaging/repackaging (ISO 8 cleanroom)Registration & approval (DMF preparation and maintenance, ~20 DMFs)Tailored (re-)packaging for highly potent and highly toxic substancesSupport with approval procedures in >30 countries

Quality & Regulatory

GMP-certified since 2000, with regular inspections by national and international authorities (including BfArM, US FDA, KFDA, Anvisa, PMDA) as well as customer audits. External audits independently documented.

EvidenceBitterfeld-Wolfen
GMP certificate

History

  1. 1953

    Founded by Dr. Herbert Berg within a metalworking family business in Lüdenscheid; initially adhesive manufacturing.

  2. 1998

    Relocation to Bitterfeld-Wolfen (site with a chemical tradition)

  3. 2000

    First GMP certification

  4. 2003

    Part of PMC Global Inc.

  5. 2009

    Integration into the Moehs Group

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