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Stella Bernrain – Fertigung

Swiss chocolate manufacturer for private label, branded products, couvertures and semi-finished products for industry and trade.

Stella Bernrain Logo

Chocolat Bernrain AG / Chocolat Stella SA (Stella Bernrain)

Kreuzlingen (CH) · Giubiasco (CH)New on Amplifa

1928Founded (Chocolat Stella)
2Production sites in Switzerland
85 %Share of private label in production
über 3'000Recipes
über 50Delivery countries

About Stella Bernrain

Stella Bernrain is an independent, globally oriented family business comprising the companies Chocolat Bernrain AG in Kreuzlingen and Chocolat Stella SA in Giubiasco. The company develops and produces chocolate specialties for customers all over the world: alongside its own Bernrain and Stella brands, above all private label products, which account for around 85 percent of production. Industrial and trade customers are also supplied with couvertures and semi-finished products. Production covers all process steps, from mixing the raw materials through rolling, conching and tempering to moulding and packaging on automated systems. Over 3'000 recipes also cover niches such as organic, Fair Trade, Demeter, kosher, Halal, vegan, lactose-free and sugar-free products. The chocolates are delivered to more than 50 countries, from Japan to Brazil.

Site
Kreuzlingen, Schweiz
Processes
Mixing chocolate raw materials (kneading into a homogeneous paste), Rolling the pasty mixture (rolling mills), Conching chocolate mass, Pre-crystallising chocolate (tempering at 28–32 °C), Moulding chocolate (tablets solid/filled, bars, Napolitains, pralines, seasonal items such as, Packaging chocolate (automated packaging machines, among others paper-based flow packs), Production of couvertures and semi-finished products for industry, confectioneries and, Recipe development / private label product development (OEM)
Materials
Chocolate / couvertures, Milk chocolate, Dark chocolate, Vegan chocolate (lactose-free), Sugar-free chocolate, Coconut sugar, Cocoa-free chocolate alternative based on sunflower seeds (ChoViva), Cocoa / cocoa butter
Founded
1928
Industries
Food retail (private labels), Confectioneries and bakeries/patisseries, Industrial and trade customers, Seasonal and promotional items
  1. 01

    Recipe and product development

  2. 02

    Mixing raw materials

  3. 03

    Rolling the pasty mixture

  4. 04

    Conching

  5. 05

    Pre-crystallisation (tempering)

  6. 06

    Moulding

  7. 07

    Packaging

Ingredients and Product Groups

MILCH

Milk chocolate

Classic couverture, among others also available as a lactose-free recipe.

DUNKEL

Dark chocolate

Dark chocolates, among others refined with flakes of the dried cocoa fruit (Cocoa Fruit Crunch).

VEGAN

Vegan, lactose-free chocolate

Produced since 2014, among others based on coconut sugar.

ZUCKERFREI

Sugar-free chocolate

The first sugar-free chocolate in Switzerland, developed in 1928, goes back to Dr. Franco Vanotti (1960).

CHOVIVA

Cocoa-free chocolate alternative (ChoViva)

Alternative based on sunflower seeds.

KAKAO

Cocoa / cocoa butter

Main raw materials of chocolate production, partly from long-standing Fair Trade cooperatives.

NUSS

Nuts, sultanas

Additions for bars, snack bars and specialties.

KOKOSZUCKER

Coconut sugar

Alternative sweetening for vegan and organic products.

Locations

Standort Kreuzlingen

Kreuzlingen

CH

Headquarters, production, factory store with café

Materials
Chocolate, couvertures, semi-finished products
  • Mixers
  • Rolling mills
  • Conches
  • Pre-crystallisation/tempering systems
  • Moulding lines
  • Automated packaging machines
Standort Giubiasco

Giubiasco

CH

Production, factory store

Materials
Chocolate, couvertures, semi-finished products
  • Mixers
  • Rolling mills
  • Conches
  • Pre-crystallisation/tempering systems
  • Moulding lines
  • Automated packaging machines

Products

Snack bars (organic, Fairtrade)
Snack bars (organic, Fairtrade)Moulding · food retail
ChoViva Cocoa Fruit Crunch
ChoViva Cocoa Fruit CrunchMoulding · private label
Limited Editions ApriCoa / Cocoa Booster
Limited Editions ApriCoa / Cocoa BoosterMoulding · branded products
Tablet chocolate Milk Pistachio
Tablet chocolate Milk PistachioMoulding · branded products
Tablet chocolate Matcha Strawberry Ube
Tablet chocolate Matcha Strawberry UbeMoulding · branded products

Inside the production

Café Stella and SchokoLaden in Kreuzlingen
Café Stella and SchokoLaden in Kreuzlingen
Paper-based flow pack packaging
Paper-based flow pack packaging
Vegan and lactose-free chocolate
Vegan and lactose-free chocolate
Demeter chocolate
Demeter chocolate
New building in Kreuzlingen (2021)
New building in Kreuzlingen (2021)
Swiss Packaging Award 2015
Swiss Packaging Award 2015

Industries

Food retail (private labels)Confectioneries and bakeries/patisseriesIndustrial and trade customersSeasonal and promotional items

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Mixing chocolate raw materials (kneading into a homogeneous paste)Plastics––––Cocoa mass, Cocoa butter, Sugar, Milk products
Rolling the pasty mixture (rolling mills)PlasticsParticle size < 20 µm–––Chocolate mass
Conching chocolate massPlastics––––Chocolate mass
Pre-crystallising chocolate (tempering at 28–32 °C)PlasticsReheating to 30–32 °C–––Chocolate, Cocoa butter
Moulding chocolate (tablets solid/filled, bars, Napolitains, pralines, seasonal items such asPlastics––e.g. 50g format (military chocolate)–Chocolate, Nuts, Sultanas, Fillings
Packaging chocolate (automated packaging machines, among others paper-based flow packs)Assembly––––Paper, Film
Production of couvertures and semi-finished products for industry, confectioneries andPlastics––––Couvertures, Semi-finished products
Recipe development / private label product development (OEM)Engineering––––Chocolate, Organic, Fair Trade, Kosher, Halal, sugar-free, lactose-free, vegan
Production of organic and Fair Trade chocolate, functional products, without added sugar, kosher andPlastics––––Organic chocolate, Fair Trade chocolate, Coconut sugar, Sunflower seeds (ChoViva alternative), Dried cocoa fruit

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mixers––––Kreuzlingen / Giubiasco
Rolling mills––––Kreuzlingen / Giubiasco
Conches––––Kreuzlingen / Giubiasco
Pre-crystallisation/tempering systems––––Kreuzlingen / Giubiasco
Moulding lines (moulding of tablets, bars, pralines, hollow figures)––––Kreuzlingen / Giubiasco
Automated packaging machines––––Kreuzlingen / Giubiasco

Additional services

Private label / OEM chocolate productionProduct development (over 3'000 recipes)Production of couvertures and semi-finished products for industry and tradeOwn brands (Stella, Bernrain) and exclusive brand usage rightsSeasonal items (Easter bunnies, Christmas decorations)Factory stores with café (Kreuzlingen, Giubiasco)Organic, Fair Trade, Demeter, kosher and Halal productsVegan, lactose-free and sugar-free recipesCO2-neutral production with myclimatePackaging (among others paper-based flow packs)

Reference customers

Lebensmittelverein Zürich (historical, first private label chocolate 1955)Pronatec AG (first organic chocolate, 1991)claro fair trade AG (formerly OS3)

History

  1. 1928

    Achille Vanotti founds Chocolat Stella.

  2. 1932

    Heinrich Weibel founds the Bernrain chocolate factory in Kreuzlingen.

  3. 1947

    Walter and Karin Müller establish their own chocolate business.

  4. 1950

    Karin and Walter Müller purchase Chocolat Bernrain.

  5. 1955

    Production of Switzerland's first private label chocolate for the Lebensmittelverein Zürich.

  6. 1956

    Construction of a modern chocolate factory, switch to industrial production.

  7. 1960

    Dr. Franco Vanotti develops Switzerland's first sugar-free chocolate.

  8. 1980

    Heat recovery system saves 98 % of fresh water consumption; sale of Chocolat Stella to Chocolat Bernrain.

  9. 1991

    Development of one of the first Fair Trade chocolates (El Ceibo) and the first organic chocolate for Pronatec AG.

  10. 2003

    Development of a milk chocolate recipe for people with lactose intolerance.

  11. 2007

    Monica Müller takes over the management of the company.

  12. 2011

    CO2-neutral production with myclimate; biodegradable film packaging.

  13. 2013

    Chocolat Stella moves into new production premises with a heat pump; photovoltaic system in Kreuzlingen.

  14. 2014

    Launch of the first vegan and lactose-free chocolate with coconut sugar.

  15. 2015

    Thurgau Apple Prize and Swiss Packaging Award.

  16. 2019

    Launch of a Demeter chocolate.

  17. 2021

    Occupation of the new building in Kreuzlingen with production, Café Stella and SchokoLaden.

  18. 2023

    Paper-based flow pack packaging.

  19. 2024

    New Quality & Diversity line with Limited Editions “ChoViva & Cookies” and “Cocoa Fruit Crunch”.

  20. 2025

    Relaunch of the STELLA brand (“Swiss Chocolate with Character”); Limited Editions “ApriCoa” (Top 10 Anuga Taste Innovation Show) and “Cocoa Booster”.

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