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Development and manufacture of end-of-line packaging machines and complete lines for pharma and medical technology

CH

Christ Packing Systems GmbH & Co. KG

Ottobeuren (Johannes-Gutenberg-Straße 12)New on Amplifa

1997Founded as Christ Verpackungstechnik (acquisition of the
12,500 m²Production area Ottobeuren
87 %In-house production depth
63 %Export share, 35 supplied countries
1879Origin of the Christ craft business

About Christ Packing Systems

Christ Packing Systems GmbH & Co. KG, based in Ottobeuren, is a manufacturer of end-of-line packaging machines and complete packaging lines for pharmaceutical and medical technology products. The portfolio includes cartoners (BoxTeq), film machines for shrink banding and full-web wrapping (FilmTeq), case packers (CaseTeq), palletizers (PalTeq) as well as accessories such as shrink tunnels, film splicers and collection tables. The subsidiary of Otto Christ AG was founded in 1997 as Christ Verpackungstechnik through the acquisition of the company Pietruska, established since 1950, and has operated under the name Christ Packing Systems since 2007. On a production area of 12,500 m², the company manufactures with an in-house production depth of around 87 percent – from steel processing to the operator panel. About one third of the employees work in design, development and programming. In addition to standard machines, the company delivers customer-specific solutions, track & trace integration, IoT connectivity, machine qualification according to GMP as well as service, maintenance and spare parts service. Customers are supplied in 35 countries; 63 percent of revenue comes from exports.

Site
Ottobeuren
Processes
Cartoning (filling of folding cartons, cartoners), Shrink banding/full-web wrapping (film packaging), Shrinking of film (shrink tunnel, hot air), Film splicing (welding of film reels, impulse sealing), Case packing (side loading of shipping cases, semi-/fully automatic), Palletizing (robot, cobot, gantry), Track & Trace / aggregation (1D/2D codes, verification, labeling), Labeling and marking (printers, labelers, code reading)
Materials
PE film (shrink band), PP film (full-web wrap), Folding carton/carton (packaging material), Shipping case FEFCO 0201 / American Case, Plastic trays, Stainless steel (machine cladding, easy to clean), Aluminium (operator panel housing), Stainless steel
Founded
1997 (Chri
Industries
Pharmaceuticals, Medical technology/Medical Devices, Healthcare, Cosmetics, Food, Non-Food
  1. 01

    Consulting and requirements specification

  2. 02

    Engineering and design

  3. 03

    Steel processing and mechanical engineering (87 % in-house production depth)

  4. 04

    Assembly and commissioning

  5. 05

    Machine qualification (DQ, IQ, OQ, FMEA, GMP Risk Analysis)

  6. 06

    Shipping and installation at the customer's site

  7. 07

    Service, maintenance, spare parts service and upgrades

Materials & Processes

Edelstahl

Stainless steel

Used for machine cladding because the surfaces are easy to clean (GMP requirements).

Alu

Aluminium

Housing material of the operator panels such as the Touch-it XELO.

Stahl

Steel

Base material of the machine frames and assemblies from in-house steel processing.

PE

PE film

Packaging material for shrink banding on the FilmTeq machines.

PP

PP film

Packaging material for full-web wrapping on the FilmTeq machines.

CART

Folding carton / carton (FEFCO 0201)

Packaging materials processed by cartoners, case packers and palletizers.

Locations

Ottobeuren

DE

Headquarters, manufacturing, assembly and administration

Materials
Steel, stainless steel, aluminium
  • Manufacturing and assembly on 12,500 m²
  • In-house steel processing
  • Format parts manufacturing
  • Machine qualification (DQ/IQ/OQ)

Industries

PharmaceuticalsMedical technology/Medical DevicesHealthcareCosmeticsFoodNon-Food

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cartoning (filling of folding cartons, cartoners)Packaging/Joining––––Folding carton (carton), Products: bottles, vials, tubes, blisters, pouches
Shrink banding/full-web wrapping (film packaging)Packaging–Film tracks up to 250 mm (FilmTeq 250)––PE film (shrink band), PP film (full-web wrap)
Shrinking of film (shrink tunnel, hot air)Packaging–up to 500 mm––Film
Film splicing (welding of film reels, impulse sealing)Joining––––Film
Case packing (side loading of shipping cases, semi-/fully automatic)Packaging––––Shipping case (FEFCO 0201/American Case), Plastic trays
Palletizing (robot, cobot, gantry)Packaging––––Folding cartons, shipping cases, cans, bottles, bags
Track & Trace / aggregation (1D/2D codes, verification, labeling)Testing––––Folding carton, package insert, label, film container
Labeling and marking (printers, labelers, code reading)Packaging––––Folding carton, bundle/case label, pallet label
Product inspection (geometry, completeness, weight, machine vision)Testing–––––
Sorting and buffering, loading and unloading, robot applications, customized solutionsAssembly–––––
Line projects/turnkey integration of fully automatic packaging linesEngineering–––––
Machine qualification (DQ/IQ/OQ, GMP Risk Analysis/FMEA)Testing–––––
Service: maintenance, repair, spare parts management, upgrades, machine conversions, remoteAssembly–––––

15 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CartonerChrist Packing Systems BoxTeq 600–––Ottobeuren, Germany
CartonerChrist Packing Systems BoxTeq 900–––Ottobeuren, Germany
Shrink banding/full-web wrapping machine (film machine)Christ Packing Systems FilmTeq 250–Film tracks up to 250 mm–Ottobeuren, Germany
Shrink banding/full-web wrapping machine (film machine)Christ Packing Systems FilmTeq 500–Film tracks up to 500 mm–Ottobeuren, Germany
Full-web wrapping machine (film machine)Christ Packing Systems FilmTeq 4510U–––Ottobeuren, Germany
Shrink tunnel (heat tunnel)Christ Packing Systems FilmTeq Shrink 300/500–available in different lengths–Ottobeuren, Germany
Film splicerChrist Packing Systems FilmTeq Splicer–––Ottobeuren, Germany
Collection tableChrist Packing Systems CT2000–––Ottobeuren, Germany
Semi-automatic case packerChrist Packing Systems CaseTeq 100–––Ottobeuren, Germany
Fully automatic case packer (sideloader case packer)Christ Packing Systems CaseTeq 145–––Ottobeuren, Germany
4-axis gantry palletizerChrist Packing Systems PalTeq Portal–Linear axes, 180° rotatable suction plates–Ottobeuren, Germany
4-axis side gantry palletizerChrist Packing Systems PalTeq Side-Portal–low overall height–Ottobeuren, Germany
Robot palletizer (6-axis robot)Christ Packing Systems PalTeq Robot–––Ottobeuren, Germany
Palletizer with collaborative robot (cobot)Christ Packing Systems PalTeq Cobot–––Ottobeuren, Germany
HMI operator panelCES Touch-it XELO–IP65, capacitive touch display–Ottobeuren, Germany

Additional services

ConsultingProject managementEngineering/development (approx. 1/3 of employees)Machine qualification (DQ, IQ, OQ, FMEA, GMP Risk Analysis)Track & Trace integrationIoT/connectivity to SCADA/MES (OPC-UA)HMI/user interface (21 CFR Part 11, GAMP5)Remote maintenanceOn-site service techniciansTrainingMaintenance contractsMachine modernization and upgradesSpare parts serviceFormat parts manufacturingDocumentationLine projects/turnkey packaging linesCustomized SolutionsTest setups/feasibility studies

Reference customers

aniMedica GmbH/LIVISTO GroupProderma AGSwiss Caps AG/Aenova GroupKern Pharma S.L.LelyPharma B.V.Engelhard Arzneimittel GmbH & Co. KGMerzOPTOSOL

History

  1. 1879

    Foundation of the Christ craft business (metalworking), from which the Otto Christ AG (vehicle washing technology) emerged in 1963.

  2. 1997

    Foundation of the subsidiary Christ Verpackungstechnik through the acquisition of the company Pietruska in Memmingen, established since 1950.

  3. 2001

    Introduction of the universal folding carton cartoner C-ET.

  4. 2007

    Renaming to Christ Packing Systems, acquisition of the end-of-line packaging specialist Skinetta Pac-Systeme and relocation of the company headquarters to Ottobeuren.

  5. 2008

    Further development of the folding carton cartoner for the pharmaceutical sector and presentation of a complete line at Interpack 2008 on over 350 m².

  6. 2021

    Complete design adaptation of all machines in the portfolio.

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