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Cirtec – Fertigung

Development and vertically integrated manufacturing of complex Class II and Class III medical devices from idea to series production.

Cirtec Logo

Cirtec Medical

Brooklyn Park, MN (HQ) · Brooklyn Park, MN (Novelcath) · Enfield, CT · Chandler, AZ · Santa Clara, CA · Rock Hill, SC · Alajuela, Costa Rica · Birkenfeld (Vascotube), GermanyNew on Amplifa

1987Founded
11 locations in USA, Costa Rica andLocations
300,000+ sq ft of production spaceProduction area
800+ projects, 22 PMA/IDE devices inTrack Record

About Cirtec Medical

Cirtec Medical is an end-to-end development partner for complex Class II and Class III medical devices, supporting OEMs and start-ups from concept through prototyping and regulatory approval to series production. The company actively manufactures implantable systems (IPGs, pacemakers, defibrillators, VADs), interventional catheter systems, microelectronics and thin-film circuits, neuromodulation leads, and precision components made of Nitinol, stainless steel, and MP35N. Processes include CNC and Swiss micro-machining, laser welding and cutting, extrusion, braiding, balloon forming, silicone and epoxy injection molding, SMT assembly, hermetic sealing, and Class 7 and 8 cleanroom assembly with in-house EO sterilization. Target markets are cardiology, electrophysiology, structural heart disease, neuromodulation, neurovascular interventions, orthopedics, diabetes care, drug delivery, and ophthalmology. With 11 locations in the USA, Costa Rica, and Germany – including Vascotube in Birkenfeld for Nitinol and MP35N components – Cirtec has more than 300,000 sq ft of production space, over 800 completed projects, and 22 PMA/IDE devices in ongoing production.

Site
Brooklyn Park, MN 55445
Processes
Advanced Catheter Technologies (Braiding, Balloon Forming, Electrode Integration), Silicone & Elastomers (Silicone processing for implants, drug delivery, tubing), Precision Metals (CNC Machining, Swiss Milling, Laser Processing), Advanced Electronics (Thin-Film Technology, Custom ASICs, Flexible Electronics), CNC and Swiss micro-machining for implant components, Laser welding, marking, cutting, and drilling, Metal Stamping (precision stamping) and secondary machining, Coil winding and assembly
Materials
Silicone, Synthetic Polyisoprene, Nitinol, Stainless Steel, MP35N, MP35NLT, FEP (Fluorinated Ethylene Propylene), Epoxy Resin
Certificates
ISO 13485:2016, FDA registered, ISO 14644 Class 7/8 Cleanroom
Founded
1987
Industries
Medical Technology, Cardiology, Electrophysiology, Structural Heart Disease, Neuromodulation/Neurology, Neurovascular Interventions
  1. 01

    Design & Development

  2. 02

    Prototyping

  3. 03

    Precision Component Manufacturing (CNC/Swiss, Laser, Stamping)

  4. 04

    Extrusion, Braiding & Catheter Processing

  5. 05

    Microelectronics & Thin-Film Assembly

  6. 06

    Cleanroom Assembly (Class 7/8)

  7. 07

    Sterilization & Packaging

  8. 08

    Regulatory Support & Market Launch

Materials & Processes

Nitinol

Nitinol

Tubes and workable components for stents and catheter-based systems, including at Vascotube in Birkenfeld.

MP35N

MP35N / MP35NLT

High-strength alloy for catheter reinforcements (braiding/coiling) and demanding medical components.

1.4xxx

Stainless Steel

Material for catheter reinforcements, precision parts, and implant components.

SI

Silicone

Elastomer for implants, drug delivery systems, and medical tubing with biocompatibility and flexibility.

IR

Synthetic Polyisoprene

Elastomer for implantable devices and tubing applications.

FEP

FEP

Low-friction, biocompatible liners and heat shrink tubing for jacket bonding on catheters.

EP

Epoxy Resin

Used in molding and backfilling for components of active implants.

Locations

Standort Brooklyn Park 1 (HQ), MN

Brooklyn Park 1 (HQ), MN

US

Headquarters; precision machining, laser processing, components for IPGs, catheters, and neurostimulation

Materials
Nitinol, Stainless Steel, MP35N
  • CNC and Swiss micro-machining
  • Laser welding/marking/cutting/drilling
  • Stamping technology
  • Coil winding
  • Hermetic Sealing & Leak Testing

Brooklyn Park 2, MN

US

Design, development, and manufacturing of active implants; microelectronics & leads

  • Microelectronics assembly
  • Hermetic sealing
  • Class 7/8 cleanrooms
  • Sterile/non-sterile packaging

Brooklyn Park (Novelcath), MN

US

Electrophysiology/ablation catheters, structural heart and neuro microcatheters

  • Extrusion
  • Tipping
  • Catheter assembly
  • Class 7 cleanroom
  • R&D and prototyping

Enfield, CT

US

Development and manufacturing Class II/III, FDA registered

Chandler, AZ

US

ASIC/IC development and embedded systems for implantable devices

  • Custom ASIC/ASSP development
  • Mixed-signal/analog IC design
  • IC evaluation boards
  • Embedded software/firmware

Santa Clara, CA

US

Development and manufacturing Class II/III, FDA registered

Rock Hill, SC

US

Manufacturing, FDA registered

Alajuela (Coyol Free Zone), Costa Rica

CR

High-volume manufacturing Class II/III with cleanroom and sterilization

Lot size
Clinical and commercial volume builds
  • Class 7/8 cleanrooms
  • In-house EO sterilization
  • High-volume assembly of implantable and interventional devices
  • Catheter assembly and packaging

Birkenfeld (Vascotube), Germany

DE

Components made of Nitinol and demanding materials such as MP35N/MP35NLT

Materials
Nitinol, MP35N, MP35NLT

Components & Systems

Active Implants (IPGs, Pacemakers, Defibrillators, VADs)
Active Implants (IPGs, Pacemakers, Defibrillators, VADs)Microelectronics assembly · Neuromodulation/Cardiology
Deflectable and steerable catheter systems
Deflectable and steerable catheter systemsExtrusion/Braiding · Electrophysiology
Electrode rings and pull rings for catheters
Electrode rings and pull rings for cathetersPrecision manufacturing · Interventional
Nitinol tubes and components (stents)
Nitinol tubes and components (stents)Nitinol processing · Structural Heart Disease
Leads (paddle, percutaneous, cuff)
Leads (paddle, percutaneous, cuff)Leads manufacturing · Neuromodulation
Thin-film circuits, sensors, and electrodes
Thin-film circuits, sensors, and electrodesFlexible electronics · Active Implants

Inside the production

Cirtec Medical manufacturing environment
Cirtec Medical manufacturing environment
Quality and Regulatory Management
Quality and Regulatory Management

Industries

Medical TechnologyCardiologyElectrophysiologyStructural Heart DiseaseNeuromodulation/NeurologyNeurovascular InterventionsOrthopedicsDiabetes CareDrug DeliveryOphthalmology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Advanced Catheter Technologies (Braiding, Balloon Forming, Electrode Integration)Plastics––––Silicone, Polyisoprene, Nitinol, Stainless Steel, MP35N, FEP
Silicone & Elastomers (Silicone processing for implants, drug delivery, tubing)Plastics––––Silicone, Synthetic Polyisoprene
Precision Metals (CNC Machining, Swiss Milling, Laser Processing)Machiningmicron-level precision–––Nitinol, Stainless Steel, MP35N, MP35NLT
Advanced Electronics (Thin-Film Technology, Custom ASICs, Flexible Electronics)Assembly–––––
CNC and Swiss micro-machining for implant componentsMachining––––Metals
Laser welding, marking, cutting, and drillingJoining––––Metals
Metal Stamping (precision stamping) and secondary machiningForming––––Metals
Coil winding and assemblyAssembly–––––
Hermetic sealing and leak testingTesting–––––
Microelectronics assembly and hermetic sealing (ESD-safe environments, hermetic welding)Assembly–––––
Manufacture of components for IPGs, catheters, and neurostimulation systemsAssembly–––––
Complex deflectable and steerable catheters, braided and coiled reinforced shafts,Plastics–––––
Extrusion (catheter extrusion)Plastics–––––
Tipping (catheter tip manufacturing)Plastics–––––
Catheter assembly and packaging (precision catheter assembly and packaging)Assembly–––––
Custom ASIC and ASSP development, mixed-signal and analog IC design, neural sensing andEngineering–––––
Nitinol tubes and processing (stents, catheter-based systems)Forming––––Nitinol
Precision Swiss turning, wire EDM, and stampingMachining––––Metals
Laser welding, marking, etching, and cuttingSurface––––Metals
Silicone and epoxy resin injection molding (molding and backfilling)Plastics––––Silicone, Epoxy Resin
Sterile and non-sterile packaging / sterilization management (in-house EO sterilization)Assembly–––––
Cleanroom manufacturing (ISO Class 7 and Class 8 cleanrooms, ISO 14644)Assembly–––––
Device Assembly (manual and automated assembly of complex medical devices)Assembly–––––
Subassembly and secondary operations: precision welding and bonding, surface treatments,Heat Treatment––––Metals
Thin Film and Flexible Circuits (ultra-miniaturized circuits, sensors, electrodes)Assembly–––––
Leads Design & Manufacturing (paddle, percutaneous, and cuff leads for neuromodulation and cardiacAssembly–––––
Active Implantable Devices (IPGs, Pacemakers, Defibrillators, VADs)Assembly–––––
Complex medical extrusions for cardiovascular and neurovascularPlastics–––––
Braiding & Coiling Reinforcement (reinforcement with Nitinol, stainless steel, or MP35N)Forming––––Nitinol, Stainless Steel, MP35N
FEP Heat Shrink Tubing (FEP liners and heat shrink tubing)Plastics––––FEP
Advanced Catheter Subassemblies (steerable multidirectional systems through microcatheters)Assembly–––––
Catheter Electrode Rings (electrode rings)Assembly–––––
Steerable Pull Rings (pull rings for catheters)Assembly–––––
R&D and PrototypingEngineering–––––
Research, Design & Development (end-to-end medical device development)Engineering–––––
SMT Manufacturing (Surface Mount Technology assembly)Assembly–––––
Testing and validation: functional testing, packaging and sterilization validation,Testing–––––
Regulatory Support (510(k), PMA, CE marking, MDR/IVDR)Engineering–––––
High-volume assembly of implantable and interventional devices (Costa Rica)Assembly–––––
Medical devices made of Nitinol and demanding materials such as MP35N and MP35NLT (Vascotube,Forming––––Nitinol, MP35N, MP35NLT

Additional services

Medical Device Design & Development (Class II/III)Catheter Technologies (Extrusion, Braiding, Balloon Forming, Electrode Integration)Precision Metal Machining (CNC, Swiss Turning, Laser)Advanced Electronics (Thin-Film, ASICs, Flexible Electronics)Silicone & ElastomersMicroelectronics Assembly & Hermetic SealingLaser Processing (Welding, Marking, Cutting)Nitinol Tubes & ProcessingLeads Design & ManufacturingCleanroom Manufacturing (Class 7/8)EO Sterilization / Sterilization ManagementSterile and Non-Sterile PackagingRegulatory Support (510(k), PMA, CE)SMT AssemblyProgram ManagementACCEL+ Neurostimulation PlatformNavigator Catheter Handle Platform

Reference customers

Leading medical technology OEMs (not named)

Quality & Regulatory

Cirtec operates with an ISO 13485:2016-certified QMS in FDA-registered facilities (21 CFR Part 820) and ISO 14644 Class 7/8 cleanrooms. In-house capabilities include functional, packaging, and sterilization validation, biocompatibility testing, IQ/OQ/PQ, in-process inspection, and eDHR-based traceability.

EvidenceBrooklyn Park 1Brooklyn Park 2NovelcathEnfieldChandlerAlajuela (Costa Rica)Birkenfeld (Vascotube)
ISO 13485:2016
FDA registered
ISO 14644 Class 7/8 Cleanroom

History

  1. 1987

    Founding of Cirtec Medical.

  2. 2025

    Steven Chevillotte was appointed to the Board of Directors in October.

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