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Clavey – Fertigung

Quality assurance, maintenance and flexible handling technology for industrial production facilities

Clavey Logo

Clavey Automobil Dienstleistungs GmbH

Braunschweig (Hannoversche Str. 60) · Braunschweig (Pippelweg 45–47) · Salzgitter · Ingolstadt · Emden · Poznań (PL)New on Amplifa

1984Founded
600Employees
7Locations
9Group companies
> 1.000 qmFloor area of quality assurance centres

About Clavey

Clavey Automobil Dienstleistungs GmbH is part of the Clavey Group, founded in 1984 and active throughout Europe, with its headquarters in Braunschweig. Around 600 specialists and managers service industrial production facilities, ensure product quality and optimise production processes. The portfolio includes quality assurance (inspection, sorting and rework, functional testing, measurement, paint work, flashing of control units, work on high-voltage systems), resident engineering, process optimisation based on lean management, Six Sigma, FMEA and VDA 6.3, production maintenance, technical cleaning, industrial assembly as well as pneumatic conveying technology. Own products include flexible gripper cushions (Formhand), pick-and-place handling, palletising systems, roller tracks and link conveyors. Customers come primarily from the automotive, logistics and plastics industries as well as plant engineering, including Audi, BMW, Mercedes, Porsche, Volkswagen and Schindler. The company is established at seven locations in Germany and Poland, with quality assurance centres of over 1,000 sqm in Braunschweig.

Site
Braunschweig
Processes
Quality assurance (inspection, sorting and rework), Goods filter, inspection, sorting and rework, Visual inspections, Functional testing, Measurement of components, Colorimetric testing (colour and gloss measurement), Rework on car bodies & individual parts incl. paint work, Grinding and polishing work (surface treatment)
Materials
Welding work (MAG and WIG), Inspection, sorting and rework, Surface treatment, Container and apparatus construction (metal)
Certificates
ISO 9001:2015, Specialist company under § 62 AwSV
Founded
1984
Employees
600
Industries
Automotive industry, Logistics, Plastics industry, Plant engineering, Industrial quality management
  1. 01

    Enquiry and strategic consulting

  2. 02

    Resident engineering and provision of personnel at the customer's site

  3. 03

    Quality assurance: inspection, sorting, measurement, rework

  4. 04

    Maintenance, assembly and technical cleaning of facilities

  5. 05

    Digital reporting via the Clavey Q-Portal

Processes and Materials

MAG/WIG

Welding work (MAG and WIG)

Joining work, among other things, in the construction and repair of containers and apparatus made of metal as well as in the quality assurance centres.

QS

Inspection, sorting and rework

Visual inspections, functional testing, measurement, paint work and colorimetric testing on vehicle parts and components.

Lack/Polieren

Surface treatment

Grinding and polishing work as well as rework on car bodies and individual parts including paint work.

AwSV

Container and apparatus construction (metal)

Construction, repair and cleaning of facilities for handling water-polluting substances as a recognised specialist company.

Locations

Standort Braunschweig (Hannoversche Str. 60)

Braunschweig (Hannoversche Str. 60)

DE

Headquarters of Clavey Automobil Dienstleistungs GmbH; quality assurance centres (> 1,000 sqm of floor space,

Materials
Metal (containers/apparatus), vehicle components
  • MAG and WIG welding equipment
  • Mobile gantry crane
  • Tyre fitting and balancing machine
  • Mobile welding fume extraction
  • Flame treatment equipment
  • Calibrated measuring instruments
  • Portable colour and gloss measurement device
  • Diagnostic interface VAS Tester / ODIS
  • Microscope and endoscope

Braunschweig (Pippelweg 45–47)

DE

Location of Clavey Luftfördertechnik GmbH & Co. KG

Salzgitter

DE

Formhand Automation GmbH / Clavey Experience Center

Ingolstadt

DE

KSW Resident Service GmbH

Emden

DE

Location for servicing, maintenance and conveying technology

Poznań (PL)

PL

Clavey Maintenance Service sp. z o.o.

Products and Services

Formhand gripper cushions / flexible gripper solutions
Formhand gripper cushions / flexible gripper solutionsHandling technology · Automotive industry
QS-Clavey flashing case for flashing control units
QS-Clavey flashing case for flashing control unitsQuality assurance · Automotive industry

Inside the production

Clavey team in action for industrial service and process solutions
Clavey team in action for industrial service and process solutions
Servicing of industrial facilities and process optimisation
Servicing of industrial facilities and process optimisation
Services for industry
Services for industry
Clavey Q-Portal for digital documentation of inspection orders
Clavey Q-Portal for digital documentation of inspection orders
Shopfloor management and process optimisation
Shopfloor management and process optimisation
Industrial maintenance
Industrial maintenance
Outsourcing of industrial facility maintenance
Outsourcing of industrial facility maintenance
Locations and deployment sites of the Clavey Group
Locations and deployment sites of the Clavey Group

Industries

Automotive industryLogisticsPlastics industryPlant engineeringIndustrial quality management

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Quality assurance (inspection, sorting and rework)Inspection–––––
Goods filter, inspection, sorting and reworkInspection–––––
Visual inspectionsInspection–––––
Functional testingInspection–––––
Measurement of componentsInspection–––––
Colorimetric testing (colour and gloss measurement)Inspection–––––
Rework on car bodies & individual parts incl. paint workSurface–––––
Grinding and polishing work (surface treatment)Surface–––––
Welding work (MAG and WIG)Joining–––––
Flashing of vehicles & control unitsEngineering–––––
Component replacement on finished vehicles / extended workbenchAssembly–––––
Upholstery workAssembly–––––
Industrial assemblyAssembly–––––
Resident engineeringEngineering–––––
Process optimisation (audits, potential analyses, supplier management, launch support,Engineering–––––
Production maintenance (servicing, inspection, repair, predictive maintenance)Engineering–––––
Technical cleaningSurface–––––
Pneumatic conveying technologyEngineering–––––
Flexible gripper solutions / handling technology (Formhand gripper cushions)Engineering–––––
Pick & place handling / raw part loading PICKLA / palletising system and pallet transport / rollerEngineering–––––
Construction and repair of containers and apparatus made of metal; cleaning of facilities forAssembly––––Metal

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
MAG and WIG welding equipment––––Quality assurance centres
Tyre fitting and balancing machine––––Quality assurance centres
Mobile gantry crane––––Quality assurance centres
Mobile welding fume extraction––––Quality assurance centres
Flame treatment equipment––––Quality assurance centres
Industrial robots / robotic systems (servicing of facilities)ABB––––
Industrial robots / robotic systems (servicing of facilities)Fanuc––––
Industrial robots / robotic systems (servicing of facilities)KUKA––––
Diagnostic interface VAS Tester / ODIS Service and ODIS Engineering (flashing case)–––––

Additional services

Quality assurance (inspection, sorting and rework, visual inspections, functional testing)Resident engineeringProcess optimisation/quality management (audits, potential analyses, supplier management)Production maintenance (servicing, inspection, repair, predictive maintenance, 24/7)Technical cleaningIndustrial assemblyPneumatic conveying technologyFlexible gripper solutions and handling technology (Formhand)PICK & PLACE handling, raw part loading (PICKLA), palletising systems, roller tracks, link conveyorsQ-Portal: digital order management and reportingFlashing case for flashing control units

Reference customers

AudiBMWMercedesPorscheVolkswagenSchindler

Quality

Quality work is safeguarded by video-monitored and alarm-secured quality assurance centres with over 1,000 sqm of floor space, calibrated measuring instruments, colour and gloss measurement testing devices as well as the multi-client-capable Clavey Q-Portal for digital order management and reporting. The company is certified to ISO 9001:2015 and recognised as a specialist company under § 62 AwSV.

EvidenceBraunschweig
ISO 9001:2015
Specialist company under § 62 AwSV

History

  1. 1984

    Foundation; since 1984 deployment of specialists and managers for servicing industrial production facilities

  2. 2022

    Initial certification to ISO 9001:2015 by TÜV Rheinland

  3. 2025

    Recertification ISO 9001:2015 (valid until 03.07.2028) and recognition as an AwSV specialist company by TÜV NORD

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