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Portable machining and welding systems for on-site maintenance and repair – from flange facing to line boring.

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CLIMAX Portable Machining & Welding Systems

Worldwide office and warehouse locations · Over 20 rental locationsNew on Amplifa

1966Founded
400+Employees
20+Rental locations worldwide
500+Global partners
up to 5054.6 mmCircular milling working range

About CLIMAX

Founded in 1966, CLIMAX Portable Machining & Welding Systems is a globally active provider of portable machining and welding solutions. The company manufactures compact, versatile machines such as flange facers, circular mills, line boring machines and bore welding systems, which are used primarily for precision on-site work on components up to several meters in diameter. The portfolio also includes custom engineering, technical training and consultation as well as a rental program with more than 20 rental locations worldwide. CLIMAX is part of the Specialized Fabrication Equipment (S.F.E.) Group, employs more than 400 staff and is supported by over 500 global partners as well as worldwide office and warehouse locations. The equipment, manufactured in the USA, meets CE requirements and is produced in an ISO 9001:2015 certified plant. Customer industries include oil and gas, mining, power generation, shipbuilding, aerospace and defense.

Site
Worldwide office and warehouse locations
Processes
Flange Facing (ID Mount Flange Facers), Flange Facing (OD Mount Flange Facer EZ FACER ODFF24), Circular Milling, Line Boring, Bore Welding (automated bore welding), Flange Milling / Beveling / Weld End-Prep, Key Milling (KM3000 Key Mill), Welding (portable welding solutions)
Materials
Flange Facing, Circular Milling, Line Boring, Bore Welding (BORTECH), Key Milling, Custom Engineering, Training & Consultation, Machine Rentals
Certificates
ISO 9001:2015
Founded
1966
Employees
400+
  1. 01

    Engineering & Custom Engineering

  2. 02

    Manufacturing (US plant, ISO 9001:2015)

  3. 03

    Distribution via global partners

  4. 04

    Rental program at 20+ locations

  5. 05

    Technical Training & Consultation

  6. 06

    24/7 customer service

Processes & Areas of Application

FF

Flange Facing

Portable precision flange facing with ID and OD mounting for diameters from 19.1 to 4501 mm, including beveling and weld end preparation.

CM

Circular Milling

Servo-driven circular milling for wind turbine towers and crane bases in the range 1866.9–5054.6 mm.

LB

Line Boring

Line boring machines for bore diameters from 34.9 to 2032 mm with electric, pneumatic or hydraulic drive for confined spaces.

BW

Bore Welding (BORTECH)

Automated bore welding systems that can be integrated with CLIMAX boring machines for welding and machining in a single setup.

KM

Key Milling

Key Mill KM3000 for portable key milling of large components in the field.

CE

Custom Engineering

Custom development of machine solutions for special applications.

TR

Training & Consultation

Technical training and consultation on the use of portable machining technology.

RE

Machine Rentals

Rental of portable machining equipment from more than 20 locations worldwide.

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Flange Facing (ID Mount Flange Facers)Machining–Diameter 177.2 in (4501 mm)–––
Flange Facing (OD Mount Flange Facer EZ FACER ODFF24)Machining–––––
Circular MillingMachining–199 inch (5054.6 mm)–––
Line BoringMachining–Bore diameter 80 inch (2032 mm)–––
Bore Welding (automated bore welding)Joining–––––
Flange Milling / Beveling / Weld End-PrepMachining–––––
Key Milling (KM3000 Key Mill)Machining–––––
Welding (portable welding solutions)Joining–––––
Custom EngineeringEngineering–––––
Technical Training & ConsultationEngineering–––––
Machine Rentals (portable machining equipment)Engineering–––––

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
ID Mount Flange FacerCLIMAX–Diameter 0.75–177.2 in (19.1–4501 mm)––
Circular MillCLIMAX–73.5–199 inch (1866.9–5054.6 mm), servo control––
Line Boring MachineCLIMAX BB3100 BOREMAX–Bore diameter 1.375–80 inch (34.9–2032 mm)––
Line Boring MachineCLIMAX BB4500––––
Line Boring MachineCLIMAX BB5000––––
Line Boring MachineCLIMAX BB8100––––
Bore Welding MachineBORTECH––––
Manual Flange FacerCLIMAX MFF350––––
OD Mount Flange FacerCLIMAX EZ FACER ODFF24––––
OD Mount Flange FacerCLIMAX EZ FACER ODFF12––––
Flange Milling MachineCLIMAX FF8200––––
Key MillCLIMAX KM3000––––
Servo Motor Conversion KitCLIMAX 1.5 kW / 3.1 kW––––

Additional services

Custom engineeringRental at 20 locations worldwideTechnical training & consultation24/7 customer serviceBore welding (BORTECH, integrable with line boring)Servo motor conversion kits

Reference customers

Sinopec GroupCaterpillar (application case, Front Shovel 6030)Bucyrus (application case, 2570 Hoist Case)Cross Canada MillwrightBeijing Boltbrother Ltd.Pro Line Machining LLC

Quality

The equipment is manufactured in the USA, meets CE requirements and is produced in an ISO 9001:2015 certified manufacturing plant.

EvidenceManufacturing plant (USA)
ISO 9001:2015

History

  1. 1966

    Founding of CLIMAX Portable Machining & Welding Systems; since then a global provider of portable machining and welding solutions.

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