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ClinX – Fertigung

Engineering and development of micro gas turbines, foil air bearings, high-speed generators and combustion chambers from 5 kW to 1 MW.

ClinX Logo

ClinX Energy Systems GmbH

Berlin (headquarters, Johann-Hittorf-Str. 8) · Cottbus (office, workshop and test benches, Burger Chaussee 25)New on Amplifa

2012Founded in Cottbus
5 kW – 1 MWelectrical power of the developed turbogroups
100,000 min⁻¹design speed for foil bearings and generators
3in-house bearing test benches (Lift-Off, Airborne,

Engineering for energy technology and turbomachinery

ClinX Energy Systems is an engineering company headquartered in Berlin with a site in Cottbus that has been developing energy technology and turbomachinery since 2012. The company develops micro gas turbines and turbogenerators from 5 kW to 1 MW electrical – with combustion chamber or externally fired – as well as their components: radial and axial compressors and turbines, foil air bearings, high-speed generators up to 100,000 min⁻¹ with power electronics and control, burners and combustion chambers for hydrogen, low-calorific gases and special fuels, as well as high-temperature heat exchangers. Design is carried out using in-house tools for cycle analysis, CFD, FEM and rotordynamics and is correlated with measured data from in-house test benches. Bearing foils are machined, heat-treated and coated in-house; additively manufactured burners save weight and installation space. In the company's own workshop and on test benches in Cottbus, turbogroups are assembled and tested with tolerances in the micrometre range. Manufacturing is done with qualified partners from the region. Customers are manufacturers, plant engineers and research institutions; in cooperation with pyropower GmbH, systems for wood residues and industrial waste heat are created. The team's roots lie at the Chair of Combustion Engines and Aircraft Propulsion at BTU Cottbus.

Site
Cottbus
Processes
Design and simulation of turbomachinery (thermodynamic cycle and performance calculations), Computational fluid dynamics (CFD), steady-state and transient, with heat transfer and, Strength, modal analysis and Campbell diagram (FEM), Rotordynamics (shafts, shrink fits), Thermal management, secondary air system and seals, Aerodynamics of axial and radial compressors and turbines, Development of complete micro gas turbines and turbogroups (5 kW to 1 MW electrical), Development of externally fired micro gas turbines
Materials
Hydrogen, Low-calorific gases, Ultra-low-calorific gases, Fusel oils, Dusts, LNG, LPG, Natural gas
Certificates
Test benches (bearings, combustion, power electronics, complete machine), Acceptance run before delivery, Measurement and automation technology, ISO 9001
Founded
2012
Industries
Energy technology, Turbomachinery engineering, Manufacturers and plant engineers, Research institutions, Fuel cells and hydrogen systems
  1. 01

    Design and simulation (cycle analysis, CFD, FEM, rotordynamics)

  2. 02

    In-house design and manufacture of bearing foils

  3. 03

    Manufacture of components with qualified partners

  4. 04

    Additively manufactured burners

  5. 05

    Assembly of turbogroups in Cottbus (micrometre tolerances)

  6. 06

    Testing on in-house test benches

  7. 07

    Conceptualisation of series production and support of series ramp-up

Fuels, materials and processes

H2

Hydrogen

Fuel for specially designed combustion chambers with adapted combustion.

NG

Natural gas

Conventional fuel for micro gas turbines and combustion chambers.

SG

Low- and ultra-low-calorific gases

Gases with low heating value from industrial processes, designed for sluggish and uneven combustion.

FL

Fusel oils

Liquid special fuel for multi-fuel burners with fuel changeover during operation.

DUST

Dusts

Solid fuel for combustion chambers with adapted combustion management.

LNG

LNG and LPG

Liquefied gases as alternative fuel for the developed burners.

ADD

Additive Manufacturing

Process for burners and flare burners with over 50 % less weight and volume as well as free-form cooling and mixing geometries.

FLF

Bearing Foil Manufacturing

In-house production of foils for foil air bearings through machining, heat treatment and coating.

WTA

High-Temperature Materials

Design of heat exchangers for high temperatures, fluctuating loads and lifetime requirements.

Sites

Standort Cottbus

Cottbus

DE

Office, workshop, assembly and test benches

Materials
Bearing foils (machining, heat treatment, coating); assembly of turbogroups
  • 3 bearing test benches (Lift-Off, Airborne, acceptance run)
  • Combustion test bench (single burner to complete combustion chamber)
  • Test bench for power electronics under load
  • Test bench for complete micro gas turbines
  • Workshop

Berlin

DE

Company headquarters

Developed components and systems

Turbogroups with compressor impellers
Turbogroups with compressor impellersSystem development · Energy technology
Compressor impeller
Compressor impellerAerodynamic design · Turbomachinery engineering
Compressor stage in housing
Compressor stage in housingDesign and assembly · Turbomachinery engineering
Foil bearing with bearing foil
Foil bearing with bearing foilIn-house foil manufacturing · Oil-free bearing
High-Speed Generator
High-Speed GeneratorUp to 100,000 min⁻¹ · With inverter and control
Burner in testing
Burner in testingAdditively manufactured · Hydrogen and low-calorific gases
High-temperature heat exchanger
High-temperature heat exchangerThermal design · Externally fired micro gas turbine
Assembly of an impeller on the shaft
Assembly of an impeller on the shaftTolerances in the micrometre range · Cottbus

Inside the production

Engineer reviews design measurement data
Engineer reviews design measurement data
Work on a micro gas turbine in the workshop
Work on a micro gas turbine in the workshop
Turbogroup on the test bench in Cottbus
Turbogroup on the test bench in Cottbus

Industries

Energy technologyTurbomachinery engineeringManufacturers and plant engineersResearch institutionsFuel cells and hydrogen systems

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and simulation of turbomachinery (thermodynamic cycle and performance calculations)Engineering–––––
Computational fluid dynamics (CFD), steady-state and transient, with heat transfer andEngineering–––––
Strength, modal analysis and Campbell diagram (FEM)Engineering–––––
Rotordynamics (shafts, shrink fits)Engineering–––––
Thermal management, secondary air system and sealsEngineering–––––
Aerodynamics of axial and radial compressors and turbinesEngineering–––––
Development of complete micro gas turbines and turbogroups (5 kW to 1 MW electrical)Engineering––5 kW – 1 MW––
Development of externally fired micro gas turbinesEngineering–––––
Development of radial and axial compressors and blowers (e.g. air supply for fuel cellsEngineering–––––
Development of high-speed generators up to 100,000 min⁻¹ on foil air bearings with inverter andEngineering–––––
Design of radial and axial foil air bearingsEngineering–––––
Manufacture of bearing foils: machining, heat treatment, coatingSurface–––––
Development of burners and combustion chambers (can and annular combustion chambers with diffusion,Engineering–––––
Additively manufactured burners and flare burnersAdditive–––––
Development of high-temperature heat exchangers (thermal and flow design,Engineering–––––
Conceptualising and building test benches (combustion test benches, air bearing test benches, testTesting–––––
Assembly of turbogroups with tolerances in the micrometre rangeAssemblyin the micrometre range––––
Conceptualisation of series production (design for manufacturing and assembly, assembly concept,Engineering–––––
Testing of power electronics under load (inverter and control)Testing–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bearing test benchClinX Energy Systems3Lift-Off, Airborne, acceptance run–Cottbus
Combustion test benchClinX Energy Systems–from single burner to complete combustion chamber–Cottbus
Test bench for power electronicsClinX Energy Systems–inverter and control under load–Cottbus
Test bench for complete micro gas turbinesClinX Energy Systems–––Cottbus
WorkshopClinX Energy Systems–––Cottbus

Additional services

Design and simulation (CFD, FEM, rotordynamics)Foil air bearings (in-house bearing foil manufacturing)High-speed generators up to 100,000 min⁻¹ with power electronics and controlCombustion chambers and burners (including additively manufactured, hydrogen)High-temperature heat exchangersTest benches (concept, construction, commissioning)Series production planningAssembly in CottbusConstruction of micro gas turbines and turbogenerators from 5 kW to 1 MW

Reference customers

pyropower GmbH (partner company, systems with externally fired micro gas turbine)

Quality assurance and testing

Every design assumption is correlated with measured data from in-house test benches. Before delivery, foil bearings undergo Lift-Off, Airborne and acceptance run tests; power electronics is tested under load, and turbogroups are assembled with tolerances in the micrometre range and tested on complete micro gas turbine test benches.

EvidenceCottbus
Test benches (bearings, combustion, power electronics, complete machine)
Acceptance run before delivery
Measurement and automation technology
ISO 9001

Company history

  1. 2011

    Sebastian Kießling receives the Roland Berger Founder Award.

  2. 2012

    Founded in Cottbus; roots at the Chair of Combustion Engines and Aircraft Propulsion at BTU Cottbus.

  3. 2017

    Innovation Award Berlin-Brandenburg, Energy Technology category.

  4. 2019

    Awarded as a Beacon of the East (Wirtschaft+Markt) and 1st Lusatian Science Transfer Prize for the ClinX energy converter.

  5. 2021

    Energy Efficiency Award of the State of Brandenburg.

  6. 2022

    Recognised as an attractive employer by the City of Cottbus (again in 2024).

  7. 2026

    Realignment: complete focus on the development of energy technology and turbomachinery for customers.

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